Business in the production of chairs. Chair technology. Tools for making upholstered furniture

Production metal furniture for private use and commercial activities as a type of business will always be in demand. Unlike wooden chairs, metal products last almost forever and do not require any maintenance or repair. Therefore, the production of chairs can be considered a niche that in any case will find its client.

Manufacturing technology

What are the components of the chair frame? This is a kind of strictly thought-out set of straight and bent pipe parts that are welded together. That is, for the most part, the process of manufacturing chairs is working with profile material:

Cutting blanks to size;
Pipe bending to the desired angle;
Welding work.

After completing the main stages of work, the frame is painted and the chair cushion is fixed on it. Thus, if these three stages of production are set up correctly, a fairly large number of chairs can be produced per unit of time.

Equipment selection

The production of chairs is impossible without reliable metal cutting tools and a welding machine. However, depending on the level of the production shop, the simplest types of equipment of this type can be used. In particular, in the production of chairs, manual sawing of blanks and manual welding are usually used, since there are quite a few touch points in the frame of the chair.

In addition, automated welding involves making a long weld, and this technology is not relevant in the manufacture of chairs.

Therefore, on initial stage the formation of your business, it is quite possible to get by with the simplest devices for cutting and welding - this will in no way affect the quality of the products.

Working with a pipe bender

A mass manufacturer of metal chairs has long adopted professional pipe bending equipment. Thanks to the wide capabilities of such machines, it is possible to quickly and accurately bend pipes without damaging even the thinnest-walled products.

Pipe benders are designed to perform operations on bending pipe segments to the desired angle without deformation and cracking in the metal.

Manual mandrel pipe benders in this business are most in demand due to their productivity and low cost. In addition, even at the initial stage of developing a business for the production of chairs, it is recommended to use a special pipe bender, since it is almost impossible to manually bend the pipe with high quality.

Cansa Makina machines

The Turkish manufacturer of pipe bending equipment Cansa Makina is considered the world leader in the manufacture of modern machines for the needs of production. The pipe benders presented on our website are characterized by a number of competitive advantages:

High build quality;
Reliability in work and unpretentiousness in service;
Affordable cost;
Factory warranty.

The production of chairs using such equipment can be considered professional, since bending operations can be carried out even by low-skilled personnel without compromising the final quality of each product.

Our company offers a convenient payment system and prompt delivery of equipment to anywhere in Russia. All models shown on the site are in stock.

A business such as the production of sofas and armchairs will always be very profitable. About where to start, how to open the production of sofas and armchairs, what equipment is needed (prices, brands), what manufacturing technology is and how to properly organize this business from scratch - read below in our material.

If you have firmly decided to become a manufacturer of high-quality, inexpensive furniture, but do not know where to start - start writing a business plan.

Studying the demand and competition in this area, as well as calculating the expected profits and losses, will set the right direction and strengthen confidence in success.

Market analysis

For profitable activities, first of all, the level of competition must be carefully studied and demand for the product in the selected region.

Forecasting and research of the furniture market will allow you to choose optimal location for the production and sale of goods, as well as calculate the expected profit.

The demand for durable goods such as furniture is greatly influenced by the quality of life of citizens and the population of the selected city.

The production of home furniture, sofas and armchairs will be in demand if in the selected region low level unemployment.

The study of the work of competitors should be aimed at identifying weaknesses competing organizations. Also, this information will help you when choosing a pricing policy and in finding a place to open a store.

Selection and characteristics of the production premises

When choosing a premises for rent for production purposes, the following factors should be taken into account:

Rent price. For the production and storage of goods, you will need a room with an area of at least 300 sq / m. High price rent will significantly increase the cost of goods, so it is optimal to consider an inexpensive option on the outskirts of the city;
Distance to the store. The distance from the production shop to the store is also related to the cost of goods - the salary of the driver and the cost of gasoline will increase it. To avoid unnecessary expenses, experienced entrepreneurs recommend organizing production and a trading floor in different buildings on the same site. Also, this solution minimizes the risk of damage to the goods in transit;
Floors. For production, you need the first floor;
Communications. Convenience of production and work of personnel implies the presence of all communications;
Power supply 380 W;
Dryness of the room. Room humidity should be between 40 and 65%;
Access roads and loading platforms are required.

After the premises are rented, it is necessary to make cosmetic repairs, put the production shop in order upholstered furniture as well as a shopping area.

Price cosmetic repairs 400 sq. m. will be approximately - 5,000 dollars.

Legal form for opening a furniture store

The choice of legal form depends on your target audience. If you plan to manufacture office furniture for various organizations, then you need to register an LLC.

If furniture is produced for retail sale to individuals, it is recommended to register IP.

OKVED codes, mandatory for registration of an individual entrepreneur producing sofas and armchairs:

36.11 - manufacture of chairs and other seating furniture;
36.12 – production of furniture for offices and trade enterprises.

How to open a sofa production

After the market has been studied and analyzed, a business plan has been drawn up, premises have been selected and rented, and a legal entity or individual entrepreneur has been registered, production can begin.

So, how to create a sofa production:

Division of production areas. For the full-fledged production of soft sofas, you will need: a carpentry shop, an upholstery shop, a sewing shop, an area for packaging and pre-sale preparation, a warehouse. Each sofa production workshop should be appropriately equipped and convenient to transfer the product to the next stage;
Purchase and installation of all necessary equipment. After installing and debugging the equipment, garbage collection and all that is superfluous should follow;
Purchase of materials. Wood, foam rubber, glue, screws, etc.;
Hiring and training staff. Preferably with experience in a similar position;
Testing of the first samples of goods;
Creation of a catalog, an online store, advertising.

Let us dwell in detail on each of the stages, highlight the features and find out how to open the production of sofas from scratch.

Equipment for the production of sofas (prices and brands)

To make quality sofas, you will need:

Woodworking Machine. Mogilev IE 6009A - $ 284, Belmash Mogilev 2.4 SDML-2400 - $ 296;
Edger. Ryobi RTS1800-G sawmill - $247, Makita MLT100 table saw - $549, construction circular saw JET-315SP - $627;
Lathe. Woodworking lathe Caliber STD 450/1000 - $ 157, lathe SPECIAL STD-1000 - $ 174., lathe Caliber STD-400 - $ 247;
Miter saw. ZUBR ZPTK-210-1500 electric saw - $109, Metabo KS 216 M miter saw - $139, Caliber Master PTE-1500/210PRm electric miter saw - $144;
Circular saw. Proma PKS-315S - $638, Proma PKS-315 - $584;
grinding machine. Oscillating spindle grinding machine JBOS-5 $549, JSG-64 Pan Belt Sander $219, JDS-12 Pan Sander $592, WoodTec 418 Four Sided Sander $12,300;
Milling machine. FS Encore Corvette-83 - $629, GMC ½ 1800W - $234, Silverline FS 1/2, 2050W - $152;
Dryer. Cassette dryer for wood "Impulse" - $57, tubeless infrared dryer for wood - $57;
Sewing machines. Janome Sew mini Deluxe $67, Jaguar anime $87, Janome Juno 513 $114;
Clamp pneumatic. Press clamp for gluing wood VP 17-2400 B - $ 1,951, VP-15/2400 - $ 1,916, VP-15/2400 (T) - $ 2,003, VP-15-2400 - $ 1,916.

Sofa production technology

As an example, let's take a closer look production of corner sofas.

The production process begins in the carpentry shop. At the first stage, with the help of a circular saw and a trimming machine, parts of a given size are sawn. This is followed by grinding, after which the sofa frame is assembled. The production of sofa beds includes a transformation mechanism, which is also attached at this stage.

The frame blank enters the upholstery shop. Here the frame will be pasted over with foam rubber and springy blocks will be fixed. The metal spring element should not come into contact with the wood, this is necessary to avoid friction and creaking.

The surface of the spring blocks should not interact directly with the foam rubber, as this will lead to abrasion and rapid damage to the furniture. Between the spring and the foam rubber lay protective material. After it comes a layer of foam rubber, then a synthetic winterizer, then again foam rubber.

To get soft and comfortable sofa, the final layer of foam rubber must be at least 35 density, and its thickness will be at least 40 cm. This technology for the production of upholstered furniture will make the product high quality and durable in use.

The production of sofas and armchairs is not complete without a sewing workshop. Here, workers cut and prepare special fabric for pillows and upholstery of the future sofa.

At the final stage, the pillows are stuffed with sintepuh or batting, specially sewn covers are put on the foam blanks, and the upholstery is shot to the frame with a pneumatic gun.

Armchair manufacturing technology differs from the manufacture of a sofa mainly in the amount of material consumption and, as a result, in cost.

List of materials for production

To make a sofa materials will be needed: plywood, boards, several types of fabric (usually 2 - 3, depending on the design), threads, cardboard, polyethylene, glue, foam rubber, batting, synthetic winterizer, furniture fittings, as well as nails, screws and bolts.

The cost of purchasing materials for one sofa will be approximately $50 - $55. The production of a chair will cost an average of 30 - 35 dollars.

Types of sofas

Sofas are divided into different kinds, depending on the transformation mechanism, purpose, features and number of seats:

Sofa book. Widespread and easy to use. This type does not have armrests, suitable for sleeping, both folded and unfolded. The seat rises to a characteristic click, then falls, forming a double bed;
click gag. The design of this type is similar to the sofa-book. The peculiarity lies in the fact that here you can raise and remove the armrests;
Dolphin. Pull the seat towards you and up, then push down until you get a sleeping area. Sofa type "dolphin" will decompose quickly and easily;
Accordion. It has a wide sleeping area when unfolded. To unfold it, you need to extend the bottom drawer and pull the seat towards you;
Eurobook. Simple and reliable system transformations. The seat is pushed forward, the back of the chair is lowered to the vacant area. Has a small storage box;
puma. To use it as a bed, you need to lift and put the seat on yourself;
Pantograph. Represents a cross between the type of "puma" and "eurobook", combining them best qualities. The seat slides out like in a puma, the back of the sofa drops like a eurobook;
Roll-out sofa. Consists of three parts. Roll the seat forward, fold the second seat block onto the formed surface. The back stays in place.

Tools for making upholstered furniture

In addition to the basic equipment, you will need tools for making sofas and armchairs, namely: screwdrivers, punchers, drills, cutting tables, pneumatic guns, scissors and knives, rulers, meters, squares. This item of expenditure will be about - 925$ .

The quality of fasteners and the strength of the goods depend on the tool. Speaking of screwdrivers and drills, it is recommended to purchase a professional furniture assembly tool.

Preparation and opening of a furniture store

The design of armchairs and sofas is designed, demonstration models are made, the production process is debugged.

Before launching and starting implementation finished products, you must complete the last steps of preparation.

Staff

You can't do without experienced workers. List of specialists and their monthly wages for the production of upholstered furniture:

Director - $525;
Designer - $265;
Sales manager - $270;
Accountant - $ 265;
Upholstery worker - $ 260;
Production Master - $350;
Joiners (2 people) - $530;
Seamstress-cutter - $ 210;
Ancillary workers (2 people) - $ 350.

Total:$3,025/month

Preparing for the opening of the store

Advertising. At least two weeks before your store opens, advertise in the nearest residential area and city center. On the occasion of the opening, you can hold promotions and make discounts, this will attract a buyer to you.

Online store will become an excellent additional trading platform, without the need to pay expensive rent. Describe your company and its concept, post photos of the proposed product from different angles. Describe in detail the dimensions, functionality and features of each piece of furniture. It will be convenient if the client has the opportunity to combine upholstery options and immediately see the result on the screen.

Often furniture stores equip a showroom. Here you can evaluate the dimensions, check the convenience and degree of rigidity of the goods, carefully study samples of upholstery material.

Such a room implies a vast area, which can be expensive for an entrepreneur, especially at the beginning of the journey, when there are not so many customers.

Often, novice businessmen, in order to save money, are limited to a small room to demonstrate several best models and material samples.

Profitability calculation

Let's calculate how profitable our furniture factory will be, and how much the production of armchairs and sofas will cost.

Investments

Purchase of all necessary equipment - $ 4,300;
Purchase of other instruments - $925;
Redecoration of premises 400 sq.m. – $5,000;
Advertising - $520;
Purchase of a small truck - $13,000

Total: 23 745$.

Monthly costs

Gasoline expenses - $90;
Room rental - $1,300;
Equipment and vehicle depreciation - $270;
Purchase of materials - $4,660;
Utilities - $ 46;
Staff salaries - $3,025;
Security and communications - $ 70;
Income tax - $425

Total:$9,886.

If you produce 65 sofas per month, and sell them for $140 and 40 chairs, sell for $80, then the profit per month will be $12,300.

Monthly income minus expenses - $ 2,414. Thus, the furniture business will pay off in about 10 months. The production of upholstered furniture as a business will require entrepreneurship and resourcefulness from its owner.

Staff
conclusions

Furniture from natural wood will never lose its relevance. Demand for wooden furniture shows a steady growth from year to year, despite the fact that there is a lot of furniture from alternative materials(glass, plastic, metal). The main reasons for this are high environmental friendliness, the absence of toxic impurities, moreover, the tree carries positive energy and warmth.

Assortment of production from natural wood

Wood is the best raw material for making furniture for the kitchen and children's room.
That is why a properly organized business for the production of wood products will always find its client. The list of products that can be made from wood is very diverse:

tables;
Chairs;
Furniture for restaurants and bars;
Arbors and furniture for summer cottages;
Doors and wall panels;
Sofas and armchairs for offices;
Cabinet furniture;
Kitchen sets;
Playgrounds;
Game tables (billiards, poker);
etc.

What taxation system to choose for a wood furniture business

The organizational and legal form of an enterprise for the production of wooden furniture can be either an ordinary individual entrepreneurship or a limited liability company. For small workshops, at the initial stage it is quite the usual one will do IP, since the registration of this activity (as well as closing) is many times easier and cheaper than opening a legal entity (LLC).

But, individual entrepreneurs they cannot create their own branches, large firms are not so willing to work with them, and entrepreneurs have more risks of losing personal property (in the case of lawsuits) than legal entities (which risk only the property of LLCs).

Therefore, with the consolidation of the business, the registration of an LLC promises a lot of advantages. As a taxation system, the most optimal is a simplified taxation system - USN, 6% of revenue or 15% of profit.

The application of the USN exempts the enterprise from paying income tax, property tax and VAT. Switching to this special the mode is carried out immediately at the time of business registration on the basis of a notification.

What is the OKVED for a wood furniture business

When registering a business, the application must indicate the OKVED code. For production and sale wooden furniture the following codes will work:

36.12 Manufacture of furniture for offices and trade establishments;
36.13 Manufacture of kitchen furniture;
36.14 Manufacture of other furniture
51.47.11 Wholesale of household furniture;
52.44.1 Retail furniture;
52.44.5 Retail sale of wood products, cork and wickerwork;
52.61.2 Retail sales carried out directly by means of television, radio, telephone and the Internet.

If you open an individual business, then the application should indicate all the OKVEDs for which you plan to work (you can at least 30, it will not be superfluous). If you register an LLC, you can specify only one code, since the charter of the LLC will state that the Company can engage in any type of activity that does not contradict the law.

As for the license. Mandatory licensing and certification of manufactured furniture is not established by law. But, some enterprises voluntarily draw up quality certificates for their products (to increase sales). In this case, compliance with such norms and standards as:

GOST 16371-93 “Furniture. General technical conditions”;
GOST 28793-90. Furniture. Tables. Definition of sustainability
GOST 28777-90. Furniture. Crib Test Methods
GOST R 50051-92. Furniture. Chairs. Definition of sustainability
GOST 19917-93 “Furniture for sitting and lying. General technical conditions”;
GOST 19194-73 “Furniture. Method for determining the strength of fastening of decoy legs of furniture”;
GOST R 54208-2010 “Protective and decorative coatings for furniture made of wood and wood-based materials. Classification and designations.
GOST 13715-78 “Joinery plates. Specifications»;
GOST 30255-95. Furniture, wood and polymeric materials.

What equipment to choose for the production of natural wood furniture

To organize a full-cycle furniture production, you will need to purchase: a thicknessing machine, a jointer, a drilling and grooving machine, circular saw for cutting wide board, milling machine, grinding machine, copy-milling lathe, spray gun, drilling and filler machine, edge banding machine and other auxiliary equipment. The main equipment supplier is China and Taiwan.

How much money do you need to start a business for the production of natural wood furniture

Estimated costs for the purchase of equipment for organizing the production of full-cycle wood furniture are 700 - 1000 thousand rubles(including accessories).

Raw materials used for furniture production

For the manufacture of wooden furniture, ready-made furniture panels or edged solid boards are used. The most popular types of wood are: pine, oak, beech, hornbeam, alder, birch, larch. Sawn and dried boards are purchased from forestries, timber enterprises and private firms.

One m3 of edged pine board will cost about 6500-7500 rubles. Particular attention in the production should be given to the paintwork. The varnish protects the wood from external influences, increases resistance to moisture, thereby increasing the life of the furniture. To achieve the best result, the wood is varnished at least three times, drying thoroughly after each application.

Expert tips for creating natural wood furniture

Step by Step Plan to Start a Wood Products Business

Organization room size furniture business directly depends on the planned volume of production. If we are talking about a full production cycle (and not a “garage version”), then the following departments are required:

Production shop - a place where woodworking machines and other equipment will be located;
Assembly shop - a place for assembling wooden furniture from pre-prepared parts;
Paint shop - a room for paint and varnish work;
Dryer or drying chamber;
Warehouse for finished products / warehouse for raw materials;
Production staff room;
Restroom, shower room;
Premises for administrative staff and sales managers.

Requirements to production premises are standard and require heating, water supply, ventilation, a 3-phase network, a fire safety system.

Technology of production and manufacture of furniture made of wood

The full cycle of wood furniture production includes the following steps:

Stage 1. Preparing a working sketch. At this stage, technologists develop three-dimensional models and working drawings of the future product.

Stage 2. Preparation of wood for production. At this stage, the type of wood is selected, as well as the drying of the solid wood for 10 days, until its moisture content drops to 80% of the original values.

Stage 3. Dissolution furniture board using a multi saw machine. At this stage, the bark is removed and the board is cut to the specified dimensions.

Stage 4. The cross cutting machine removes knots, resin pockets, curves and other defects.

Stage 5. Splicing of bars along the length - preparation of lamellas. Wooden blanks are laid out on the table, aligned along the edge and pressed with a press from above and on the sides. Upon reaching the programmed length, the lamellas are cut off and sent to the press.

Stage 6. Lamellar bonding. The lamellas are subjected to two-sided grinding and glued on a fan press, taking into account the guide fibers. The bonding time is 40-50 minutes.

Stage 7. Shield Formation right size using a tape dividing machine.

Stage 8. Planing a lamella from both sides on a thicknessing machine.

Stage 9. Sawing a furniture board to the desired thickness using a calibrating grinder.

Stage 10. To create additional strength, an array of wood is finished with veneer.

Stage 11. Reaming mounting holes on a drilling and filler machine. The production of individual pieces of furniture is carried out on automated machines according to specified parameters. Such machines make all the necessary cuts, cuts and edges of veneer.

Stage 12. Finished products are subject to control checks for defects and defects.

Stage 13. All details are polished 3 times to give the perfect smoothness of the product.

Stage 14. Lacquering and painting of furniture in accordance with the given design.

Stage 15. Drying of the product.

Stage 16. Packing the product and sending the finished product to the warehouse. In addition to the full cycle, there is also a short production cycle. This is when ready-made dried boards serve as raw materials for the production of wood products, which are polished, sawn into certain parts, assembled and varnished.

Staff

The mandatory staff of even a small enterprise for the production of wooden furniture includes:

constructor-designer;
technologist;
carpenters-machine operators (from 4 people);
carvers;
auxiliary workers (from 2 people);
Sales Manager.

The company will also need an accountant, a cleaner, a personnel officer and a lawyer. However, most small businesses, in order to save money, involve these workers on the basis of outsourcing. It is not profitable to arrange such employees for a full-time job, with small volumes of production.

conclusions

The organization of the production of furniture from wood of a full cycle is a very complicated matter. The project manager has to solve such important issues as: selection of qualified personnel, staff motivation, selection of high-quality wood and paintwork materials, purchase of expensive equipment and tools, study and implementation of carpentry technologies, regular retraining of production personnel, sales management, processes, people and much more.

It is for this reason that many inexperienced newcomers to this field are in for an imminent collapse. According to some market players, the best way to study the industry with minimal risk - to organize the business in a somewhat "truncated form". For example, you can only design furniture, and entrust the production processes to an experienced craftsman. The key task of organizing a business will be to find a responsible and competent partner.

Professional business plans on the topic:

Furniture production business plan (36 sheets) - DOWNLOAD ⬇
Furniture store business plan (39 sheets) - DOWNLOAD ⬇

How much can you earn in the production of wood furniture

The payback period for such a business is an average of 2 years. The competition in this area is quite strong and in order for your business to flourish, you need to constantly care about product quality, analyze the market and competitors, conduct advertising activities and attract new customers through continuous improvement and expansion of the product range.

With the right organization of the business, the annual net profit will be up to 40 percent of the costs, which is definitely a good enough indicator.

What documents are needed to open a business for the production of wood furniture

First you need to decide on the legal form of the enterprise. The organizational and legal form will depend on the choice of potential consumers of your products - individuals, small entrepreneurs or legal entities and institutions. Required documents for registration of LLC:

Company name.
Opening decision protocol.
Information about the founder and accountant.
Requisites.
Charter.
A document confirming the payment of the state fee.

Are permits required to open a business?

List of permits for opening a business for the production of wood furniture:

Trading license.
Permission from SES.
Fire department permit.
Product certification.

An experienced lawyer will provide you with assistance in obtaining all permits and certificates, which will significantly reduce the time for registration.

A chair is a piece of furniture for sitting one person, with a solid back and a solid seat, with a seat height that is functionally convenient in relation to the height of the table.

The main parts of the chair are the seat and the back. In a typical chair, the seat rests on four legs, sometimes armrests are included in the design. The backrest may have an unfilled gap to the seat or be performed to the full height, without a gap. Also, the gap between the back and the seat can be filled with a decorative element.

Chair manufacturing technology + video

The production of chairs at the initial stage depends on the design. Compared to upholstered chairs, carpenters do without a seat frame, and the shield-panel is laid out in quarters, and fixed down with special bosses using screws or glue. The materials include hardwood hardwoods that have high level strength. In order to facilitate the production of chairs under production conditions for connecting prongs, backrest bars and drawers, it is possible to design with plastics, and the seats themselves with overhangs. Also for additional technological processes the term furniture upholstery can be attributed. The very process of upholstering of upholstered furniture begins with the fact that in order to achieve the required level of softness, it is necessary to lay a layer of flooring material with a certain height on a solid base. Only then can the seat be upholstered with upholstery. For this, panels made of panels are most often used, or you can replace a flexible base made of ribbons, serpentine springs and rubber bands that are attached to the sides.

Chair production starts from next process, take composite parts that are made from solid natural wood, scalded and subjected to steam treatment. Most often used special chemicals. In order for the tree to become more elastic, and for the blanks to get the necessary shape, they are first thoroughly dried and assembled into a structure.

If we consider all the details from which the production of chairs is carried out, they have a good processed look. In addition to parts, manufacturers draw assembly units that are linked to the planned assembly technology. In order to make the design much easier, you can draw up an assembly general drawing, which shows the main dimensions of the finished finished chair. Modern chairs that are made for domestic and imported bars can be classified according to the following criteria: materials, scope, design features and style.

The production of classic-type chairs is made on the basis of furniture samples that were used before. Differences are displayed only in the choice of material and design. In recent years, more than modern technologies, namely, during the production of classic versions, designers began to use leather, wood during the use of metal elements, and cover them with brass or copper. For expensive interiors, they began to make chairs upholstered in crocodile skin.

TO modern direction several varieties can be attributed, modern, high-tech and avant-garde. During the manufacture of modern chairs, fabric, leather, plastic and wood have become most often used. The color is chosen more walnut or cherry. These chairs look great modern interiors. In addition, you can also buy wicker options that are made on metal legs, with backs and wicker seats. High-tech style implies the use of high technologies, but it makes no sense to manufacture chairs with control panels, therefore, stylistic features will be preserved only in the design itself. Here you need to use as little jewelry as possible, additional elements, and as little as possible modern materials. In this style, plastic, leather, metal are used, and white, matte and silver chrome are selected for colors.

Avant-garde options for chairs are made of plastic, and the design itself is quite peculiar and requires an appropriate interior. Contrasting colors are used for their decoration. bright colors, very often there are chairs in which the seats are made of fur, or resemble the shape of a blot, a palm. The following characteristic includes the design, which is divided into 2 standards: low and high designs. Many chairs are divided into public use and home use. Considering designs for public places, then such structures can withstand heavy loads, moreover, the design is the most durable and rigid. A high level of load is achieved through additional elements, and through the use of more durable materials. Not only the seats and legs are high demands, but also the choice of material, coating and upholstery.

Recently, the development of the furniture industry began to gain a rapid pace. In the production stage, new technologies and materials are used. And in design, eclecticism is most often found, which means a mixture of styles. Chairs look quite elegant with wooden frame, which are tinted to match the current wenge array, and microfiber and leather began to be used as upholstery.

Video how to do it:

Another overview of automated production:

For the manufacture of carpentry chairs, hardwood is used, which have a high level of strength. Such structures are weak and bulky. In order to replace structural elements that are not load-bearing, it is possible to use other tree species. Many parts that are necessary for the production of bent furniture are carried out by bending and hydrothermal treatment.

Attachments: from 715,000 rubles

Payback: from 5 months

Today there are many industries where office chairs are made. However, not everyone can boast of the reliability and quality of products. Therefore, opening an enterprise for the manufacture of high-quality office chairs, with the right tactics and strategy, can bring income to a novice entrepreneur.

business concept

When designing an office, attention is paid to right choice chairs not only for the senior management of the company, but also for the staff. One of main characteristics products - quality and convenience, because some employees have to spend 8 hours a day at their desks. The office chair got its name precisely because of its compliance with these requirements.

It is planned to open an enterprise for the production of office chairs. The main buyers will be individuals who purchase furniture for personal use, as well as firms that carry out bulk purchases to equip offices.

The production of any chair begins with the development of design. It must be modern fashion trends. At the same time, you should not stop at one option, you need to develop a line of products. Then the buyer will be able to choose a product that fits the interior.

At the next stage, the materials that will be used in the manufacture are selected. Usually for production quality furniture suitable natural wood, metal, extremely rarely - plastic High Quality. Here they are determined with fittings, accessories.

Another stage of the production process is the assembly of the frame base, the installation of mechanisms by which the height will be adjusted, the back of the chair will be lowered or raised.

Then the back and seat are stuffed with soft materials, the frame is sheathed with fabric. It can be natural or artificial leather, suede, cotton, tight jersey, etc.

After the chair is ready, it is sent to check the reliability and quality. Only after that they are packed and transferred to a warehouse for storage or immediately delivered to the buyer.

What is required for implementation?

The opening of any business requires the preparation of a competent plan, which reflects all aspects of the activity, from the amount of the initial investment, ending with ongoing promotional activities, the estimated net profit, payback periods.

You also need to find and rent suitable premises, purchase equipment, and recruit staff.

To produce high-quality products, you should purchase the appropriate equipment. Especially when the company has just opened. Often, novice entrepreneurs purchase used equipment in order to save money, missing the point that modern machines will not only allow them to master new technologies, but also increase productivity. This is due to the fact that most of these devices operate in automatic mode, so you do not need to hire a lot of staff. It is enough to involve several people in the work, who will supply the material, regulate the operation of the machine.

For the production of chairs, you will need edge banding machines, sawing machines metal blanks, copy-milling machines, overlocks, sewing machines.

Step by step start instructions

Registration. Since not only individuals, but also enterprises will buy ready-made chairs, it is necessary to register the activity by choosing the status of “limited liability company”. Then it will turn out to work with clients by bank transfer. OKVED select 36.11 "Manufacture of chairs and other seating furniture." It is also necessary to obtain permits from the fire authorities and SES. Quality certificates will be required for manufactured products. GOST, which regulates this direction - 19917-93 “Furniture for sitting and lying. Specifications".
room. For the production of chairs, it is necessary to rent a room with an area of at least 110 m², divide it into zones: manufacturing facility; warehouse of finished products, materials; administrative staff offices. A mandatory requirement is the availability of a transport entrance for loading finished products and unloading materials. Monthly rent will be approximately 80,000 rubles.
Equipment and materials. Of the equipment you will need (approximate cost is indicated in rubles): a machine for drilling holes - 40,000; formatting machine - 150,000; compressor - 18,000; pneumatic equipment - 20,000; metal cutting equipment - 25,000; Bulgarian - 12,000; welding equipment - 20,000; equipment for grinding and polishing metal blanks - 15,000. Total 300,000 rubles. As for accessories, you need to purchase accessories (handles, wheels, etc.), lifting mechanisms. You will also have to purchase high quality metal, fabric for sheathing the frame, stuffing material (polyurethane foam or foam rubber). The total cost of components and materials will be approximately 300,000 rubles.
Staff. Due to the fact that the equipment will be used high-tech, it is necessary to select appropriate personnel. Employees must be able to handle such equipment, as well as quickly assemble furniture from finished parts. It will not be superfluous for everyone to undergo preliminary training. Also, the company will need loaders, packers, a marketer, an accountant.
Advertising. The main advertising sources will be the Internet, various furniture guides, leaflets, notes in newspapers and magazines. If an organization makes a bulk purchase, you can provide a discount for it. For example, every 20 seats are free or with 50% savings. Own website is a powerful source of information about the company and its activities. Even despite the fact that a significant amount of money will have to be invested in the resource, its effectiveness will be noticeable after 1-2 months.

Financial calculations

Start-up capital

Monthly expenses

How much can you earn?

The cost of an office chair will depend on the type of materials used in the production, model and other characteristics of the finished product. For example, the price of middle-class seats varies from 3,000 to 15,000 rubles or more. Even if the company sells 100 chairs every month at 5,000 rubles per unit, it will reach a monthly revenue of 500,000 rubles. Accordingly, net profit minus operating expenses will be approximately 98,000 rubles.

Payback periods

The payback of such a business will be from 5 to 8 months. This is an excellent indicator for the production of this scale.

Business features

The main difficulty that an aspiring office chair manufacturer may face is finding reliable material suppliers. And if there should be no problems with frame components, then it will not be easy to find not only a responsible, but also a profitable supplier of natural fabrics.

At the very beginning of activity, it is necessary to focus on strengthening the position of the company in the market of a particular locality. This will require the most profitable presentation of products for customers. Therefore, advertising is one of the most important areas with the help of which it will be possible to realize the goals. This will allow to achieve success in the production of office chairs.

Conclusion

Despite the competition in this type of activity, quality production product will certainly bear fruit. The main thing is to correctly approach the implementation of a business project and take into account all the subtleties of the case.