Suppliers of pillows and blankets. Profitable business: production of pillows and blankets. Sale of finished products: pillows and blankets
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Calculate shippingRussian production of blankets
The catalog shows manufacturers of blankets in Russia. The list for 2020 provides 90 companies. Established production and wholesale sales. Well-known suppliers in the Russian market:
- Onsilk,
- "Agro-Don",
- "Nature's",
- Sewing factory "Spartak",
- Morshanskaya manufactory,
- "Mona Liza" and other brands.
Products of various sizes are produced - 140x205, 200x220, 172x205 and others. In terms of popularity, products made from camel and sheep wool, microfiber, bamboo, polyester, silk, teak are in the lead. Cotton, satin, jacquard and other fabrics, natural and artificial fibers are used. Swan and goose down fillers are popular. New design and classic.
The buyer is offered to buy wholesale textiles, bedding and linen through online stores. In production one and a half models, children's, euro size. Available lightweight models, all-weather, light, silk. Firms also make pillows, bedspreads, covers. The choice of material, density. The quality deserves a positive review!
Manufacturers are calling on bedroom stores, raw material suppliers and dealers to cooperate. Address, website, phone number - in the "Contacts" tab. Large wholesale prices - negotiable. To buy in bulk, download the price list - contact the manager. Delivery across Moscow and area, to regions, the CIS countries. Russian goods do not set foot in Turkey and China!
Ecology of consumption. Business: The production of pillows, mattresses, blankets with natural fillers does not require expensive equipment...
Modern life filled with stress, which, of course, is not in the best way affects human health, in particular, the quality of sleep. That is why pillows and mattresses with natural vegetable fillers, such as buckwheat and cedar, have become so popular lately.
The production of pillows, mattresses, blankets with natural fillers does not require expensive equipment, large production facilities, highly qualified personnel. As a rule, it is enough to rent a workshop and a warehouse where raw materials and finished goods will be stored. Production equipment consists mainly of cutting tables (average price 10 - 12 thousand rubles) and sewing machines (price from 5 thousand rubles).
Products are sold in health goods stores, medical equipment stores, orthopedic stores, bed linen stores, furniture stores, as well as in specialized online stores.
Buckwheat pillows and mattresses
Buckwheat husk has the shape of pyramids, inside which there is air, thanks to which the pillow filled with buckwheat husks has good air permeability, maintains a constant temperature for a long time and absorbs excess moisture.
The skin and muscles are massaged during sleep with buckwheat pyramids, this relieves tension, helps to treat headaches.
Pillows and mattresses made of buckwheat easily take the shape of the body, this gives the correct position during sleep, which is also important for healthy rest and prevents the development of various diseases of the spine.
Many also like the natural aroma of buckwheat husks.
The husk is obtained after processing buckwheat. The harvest is brought to the groats, where the pre-steamed grain is separated from the fruit shell in a special drum for separation. The husk retains the shape of a pyramid during separation, and when it dries, it closes. As a result, hollow tiny boxes are obtained, which serve as an excellent filler for pillows and mattresses.
Cleaning the husk consists of four stages. First, straw fragments, sticks and other debris are removed, then calibration takes place, when whole boxes are separated from damaged ones, next buckwheat dust is removed, and finally the husk is steamed to disinfect and give it strength and elasticity.
The purification procedure is long and expensive, but it is necessary to create high-quality raw materials. Untreated husk crumbles and turns to dust during the first months of use.
It is worth buying husks only from reliable manufacturers, after making sure of the quality of the products. How well the husk is cleaned is easy to check: on a white sheet of paper you need to pour a handful of husks, and then carefully remove. If the sheet remains clean and there is no dust, then you have an excellent hypoallergenic material.
Husk for premium class pillows is packaged in packages and bags. The cost of a bag weighing 10 kilograms is 250 rubles. The volume of the bag is 0.1 cubic meters. With bulk purchases, the price per kilogram of husk can be 16-17 rubles per kilogram. The cost of delivery is easy to find out using the calculator on the website of a suitable transport company. Some husk producers offer paid delivery of goods to the regions.
It is very important to choose the right material for the pillowcase. The fabric should be thin, natural and breathable. Very beautiful and durable pillows are obtained from jacquard satin, a thin and soft cotton fabric with a dense weave. Jacquard satin is smooth and shiny, the husks in such a pillowcase spill freely, without clinging to the fibers. The cost of a meter of jacquard satin (width 280 centimeters) - from 500 rubles. Cheaper fabrics are also used: coarse calico, cotton, chintz.
Thus, Cost of materials, used in the manufacture of one pillow measuring 40x50, is about 100 rubles.
The cost of a pillow is also affected by:
- expensesfor the delivery of material
- wage employees
- rent,
- the cost of utilities.
Pillows made from high-quality raw materials cost from 500 rubles in retail. The price of a buckwheat mattress measuring 100 by 200 centimeters is more than 3,000 rubles.
In addition to mattresses, you can also produce mattress toppers that are cheaper, weigh less and take up very little space.
Various herbs, such as lavender, are added to buckwheat husk pillows, as the smell of natural lavender has a pronounced calming effect. Lavender oil evaporates instantly, so it is not used for the production of pillows, but dried lavender flowers retain not only a pleasant smell, but also healing properties for a long time.
Production of bamboo pillows and blankets
bamboo fiber- a unique filler for pillows and blankets. This is a material that is softer than cotton, and feels like silk or cashmere to the touch. Bamboo has high antibacterial properties and is well ventilated, so the bamboo bed gives coolness in the heat and perfectly warms in the winter.
The deodorizing effect of the vegetable filler prevents the appearance of unpleasant odors.
Bamboo pillows give a person a feeling of extraordinary comfort and provide good vacation during sleep.
Products made from bamboo fibers can withstand up to 500 washes without losing their shape.
The use of pillows and blankets made of bamboo fibers is recommended for children, the elderly and sick people.
To get fiber the soft core is extracted from the bamboo trunks, from which cellulose is then produced. Cellulose is processed into yarn, and already a valuable material is made from the yarn, which serves as a filler for pillows and blankets.
The fiber production process is 100 percent environmentally friendly, so that all the useful material available in bamboo, including green pectin, which moisturizes and smoothes the skin of the face and neck, as well as tones and cleanses the skin, restoring energy metabolism.
Bamboo fiber is purchased, usually in China. The batch size is not less than 200 kilograms. The cost of a kilogram of fiber from the importer is from 200 rubles. Delivery throughout the country is carried out by road or by rail. Shipping cost depends on the weight and volume of the shipment.
store fiber should be in a clean and dry room, as a damp cloth is easy to deform.
Cotton, satin, bamboo, polyester-bamboo blend, etc. are used as fabrics for pillow covers and blankets. Standard sizes pillows - 40x40, 50x50, 50x70, 70x70.
The average cost of a pillow is about 300 rubles. Retail Bamboopillows cost from 600 rubles.
For the production of blankets ordinary sewing machine not enough - need a sewing machine. The cost of such equipment is approximately 150-180 thousand rubles. The use of a quilting machine can automate the sewing of blankets (production from 50 to 200 blankets per shift). The price of a quilting installation is from 600 thousand rubles. The investment will pay off within 6 months. published
Ekaterina Alexandrovna Vasil about the company TM Bivik
Manufacturer rating:
I purchased Bedelka 37 KPB Madonna through the online store and was terribly upset with the purchase! I want to contact the head of TM Bivik. Why in Photoshop give gloss to the product, if in reality this is not at all?! The color of the product does not match the declared, the colors are dirty, the color of the pillowcases does not match the picture at all. A fabric claimed to be satin turns out to be poplin at best. What looks like satin in a noble color in the picture, in reality turns out to be a dirty gray dyed fabric with gaudy Turkish cucumbers on the bottom of the product. There are no complaints about the quality of tailoring.
Marina66 about dress up37
Manufacturer rating:
The guys helped with the sewing of a batch of pillowcases, they worked quite quickly. The quality and price pleased. My customer was satisfied.
face about the company LLC "Sonya Podushkina"
Manufacturer rating:
I accidentally found a site on the internet - I decided to take a chance - to order a batch of double-thread bag bags.
Honestly, I was a little afraid, because. we are not in Moscow, and it is difficult to control. The production manager agreed with us pilots on whatsapp! The bags arrived on time.
The bags are just amazing! The seams are even, the cord is neat, the fabric is good, dense, nice to look at, they also ordered the application.
I am now ordering my third edition.
Lidia about the company OOO TIGO-TEX
Manufacturer rating:
I bought 4 sets called "Satin Peach" and 2 sets "Washed Cotton". I fell for the cheap price and nice packaging.
The saleswoman and the answer to the question “Why such low price? answered that the firm is new and the prices are to attract new buyers.
The kits say "100% satin", but in fact it is PE even without cotton.
The price is low, but the composition is a scam. With such a manufacturer and seller, you need to sue. Thrown away money. The kits have a place in the country or in the village, where it will not be a pity to get dirty or tear.
I DO NOT RECOMMEND buying bedding from this manufacturer. Fraud and disappointment!
TECHNOLOGICAL PROCESS FOR MANUFACTURING BLANKETS
CAMEL WOOL
The most commonand in our country are blankets with fillers. One of which is camel hair. This raw material consists of coarse hairs and a soft undercoat. For the manufacture of bedding, both harder wool (usually sheared from adult animals) and softer wool with a large admixture of fluff (it is collected from non-working camels) are used. Wool comes to the enterprise in compressed bales, having previously passed through the process of cleaning and disinfection.
The raw material comes with an accompanyingand documents - a veterinary certificate confirming the quality of raw materials. Before starting work at the enterprise, the wool passes the input control, after which the raw material is mixed, combed and subsequently a layer is made, which is rolled up into a roller. The density of the finished layer is periodically checked.
In the production for the manufacture of camel wool blankets, teak fabric (100% cotton) is used. The fabric comes in rolls, with an accompanyingand documents - quality certificate. Before starting work, the fabric is checked for compliance with the density (140-145g / m2), for defects and defects. After verification, the fabric goes into production.
For the manufacture of classic blankets - the fabric is taken to work in the cutting room. Covers for blankets are cut from it. Then the cut goes to the sewing shop. Here qualifiedThe seamstresses assemble a semi-finished product from parts, which later goes to the stuffing and stitching workshop. At the next stage, the cover is stuffed with raw materials (a finished layer of appropriate density), evenly distributing over the entire area.
The stuffing hole is sewn up and transferred to the quilting machine, where the semi-finished blanketthe cat is fixed in the hoop and the equipment is started, on which the blanket stitch takes place (the connection of the filler with the top and bottom layer fabric) with a given pattern. After stitching, the quality of the blanket is checked and sent for packaging.
For the manufacture of lightweight blankets, the fabric is wound on bobbins, which are subsequently installed on a multi-needle quilting machine and, passing a filler (of a certain density) between two sheets, form a quilted double-sided fabric.
At the next stage, this canvas is cut to size and edged onto a special. machines "SEIKO" and "Durkopp Adler". Next, the blanket is tested for quality and packed. The packaging is also produced by our company.
As part of the rolling study of Roskachestvo, the parameters of quality and safety of products were studied 27 trademarks pillows. These are products under the trademarks AlViTek, Asabella, Belashoff, Comfort Line, Dream Time, Dargez, Ecotex, German Grass, Green Line, IKEA, Kariguz, Mona Liza, Nature "s, Ol-Tex, Primavelle, Sortex, Togas House of Textiles , Verossa, A "Elite, Horizon, Every day, Light dreams, Couch potato, Podushkino, Pierrot, Samson, TekStil. The study involved the most popular pillows among Russians in covers and without covers, filled with synthetic fibers, as well as mixtures of such fibers with artificial fibers. Pillows of all price categories, produced both in Russia and abroad, were tested. The cost of products participating in the test is from 150 to 4,000 rubles at the time of purchase. But what are the best pillows to buy?
Russian quality system standard
The Roskachestvo standard, in comparison with the current GOST, has tightening in terms of the linear dimensions of the product, the content of free formaldehyde and the resistance of the paint to various influences. In addition, additional quality indicators were included in the Roskachestvo standard, according to which the samples presented in the fan study were evaluated. Such indicators are: specific surface electrical resistance and change in linear dimensions after wet processing of the top fabric, the absence of a noticeable smell of the product.
The required level of localization of production for awarding a product with the Russian Quality Mark is at least 45% of the cost of the product.
Neutral, acidic or alkaline?
Everyone known value Advertising pH characterizes the acidity or alkalinity of an aqueous solution. A pH level of 5.0 to 7.5 is considered safe for human skin. With a deviation to a greater side, we can talk about an increased content of alkali in a solution, to a smaller one - acid. Until recently, the pH level for bedding was not standardized by the current standards in Russia. For the first time, the Roskachestvo standard puts forward such requirements for pillows, since these products regularly and for a long time (on average, sleep lasts 7-8 hours) come into contact with the delicate skin of the face. In order to establish the pH level in the fabrics of the top of the product, the experts in the laboratories obtained an aqueous extract from each sample. As a result of the research, a pH deviation from the requirements of the increased Roskachestvo standard was revealed for six products. In each of the identified cases, the pH value exceeded 7.5 units, which indicated an increased alkalinity of the aqueous extracts of the studied products.One product was found not to meet advanced standards. We are talking about pillows of the Dargez trademark, in which elevated level pH. Despite the fact that this indicator is not regulated in any way by law, it is provided for by the Roskachestvo standard.
In the course of laboratory tests in each of the samples, the following were also determined: the index of toxicity of materials, indicators of color fastness to various influences, odor intensity and the presence of free formaldehyde in tissues. According to the results of the study, these parameters in all samples were within the normal range.
Smoking hurts
"Smoking in bed causes a fire." This simple rule in Russia is included in any brochure on fire safety. At the same time, the fire resistance of bedding is not standardized in any way by the standards in force in the country. Roskachestvo, also for the first time in Russia, introduced such a requirement in its own standard. The study of the ability of products to flammability was carried out in the framework of the so-called "cigarette test". During this test, a lit cigarette was placed on the pillow, the contact lasted 7 seconds. If during this time the fabric did not ignite, the test was considered passed. Nearly all pillows in the study passed this test. Only one sample made in China failed the fire test. The pillow ignited quickly enough to be labeled as a “flammable” product, and therefore did not meet the increased standard of Roskachestvo.
Sleep hygiene
The indicator of hygroscopicity is responsible for the microclimate of sleep, it determines the ability of products to absorb moisture. In the case of pillows, low values for this parameter will lead to the fact that a person will wake up with a wet or damp head, which is unpleasant, unhygienic and even unsafe for health. The indicator of hygroscopicity of top fabrics for pillows, as well as for top fabrics for blankets, was tightened by Roskachestvo by one and a half times. Most of the presented samples, with the exception of one product, met these increased requirements. But unsafe products, whose performance is below not only the Roskachestvo standard, but also the mandatory indicators of technical regulations, according to the results of independent laboratory tests, experts called goods under trademarks Podushkino, Pierrot, Every day.
Effective area
The dimensions of the pillows and the aspect ratio are not regulated in any way by the current technical regulations. That is, a manufacturer can produce pillows of any size under the only condition: information about the linear dimensions of the product on the labeling of such products must be reliable. Otherwise, consumers will face problems when "packing" the pillow into a pillowcase. Moreover, these difficulties can also arise when the actual size of the product differs from the declared one by only 1-2 centimeters. Manufacturers of the following products incorrectly indicated the dimensions of their products: AlViTek, Belashoff, Comfort Line, Ecotex, Ol-Tex, Podushkino, Pierrot, Everyday, IKEA. In some cases, the deviation on one side was 3 centimeters. Obviously, with such a discrepancy, the pillow will “walk” freely in the pillowcase or will not fit in it, which is unlikely to please consumers. All detected facts of non-compliance with the declared sizes are regarded as a violation of the rights of consumers to reliable labeling of goods.
AFTER RE-INVESTIGATION
Pillows of AlViTek Belashoff and IKEA trademarks, the actual dimensions of which, according to the results of the previous study, differed from those indicated in the marking, now correspond to the declared dimensions.
100% natural lie
Today, pillow fillers are various natural, artificial and synthetic materials. People sleep on products “stuffed” with latex, buckwheat husks, medicinal herbs, hay and even algae. Recall that pillows filled with synthetic fibers took part in the Roskachestvo study - this is the most popular category of products among Russians. She has many advantages: for example, such pillows are hypoallergenic and relatively cheap. It is worth noting that consumers have recently increasingly paid attention to products that are sold in covers - they are more convenient to wash. These covers, in turn, as well as pillows, have their filler and top fabric. According to the laws in force in Russia, the manufacturer must accurately indicate the composition of all "components" of the product. As a result, a difference from the real composition was found in the products of the following brands: Comfort Line, Ecotex, Green Line, Horizon, TekStil, A "Elite, Sortex, Verossa, Samson. Some of these manufacturers have proven to be particularly resourceful. Yes, branded sample packaging green line“promised” that the filler of the cover would consist of 90% natural fibers, in reality it consisted of 100% polyester fibers. Also made from 100% polyester fibers was the filling of the Horizon pillow, declared as "made from 100% wool." Manufacturer Sortex By marking his product, he reported that the filler of the cover was made of 50% cotton. Reality - 100% polyester fiber. All the indicated facts can be considered as a violation of the rights of consumers to reliable labeling. Information about each identified case of falsification was sent to the relevant control authorities.
AFTER RE-INVESTIGATION
Ecotex pillows, which previously had a discrepancy in labeling not only in terms of the declared dimensions, but also in terms of the raw material composition of the textile materials included in the pillow, have also been corrected.
The vast majority of the studied products had the so-called "fantasy names". Products were called "Linen", "Linen and cotton", "With sheep's wool", "Merino" (breed of sheep), etc. As a rule, "prints" (photo collages and drawings) on such pillows were used with corresponding images and images of plants or animals. In fact, the fillers of all the samples presented in the study were polyester fibers, which have nothing to do with either wool or linen. Roskachestvo recommends that customers carefully study the information on the composition of the product and pay less attention to bright packaging. Although sometimes even the specified composition does not guarantee that the product will actually be made from the "promised" materials.
