Equipment for the production of facade thermal panels. Production of facade thermal panels. Decorative coating. Which one is better

Increasingly, homeowners are choosing for their external cladding a modern, high-quality and easy-to-install material - facade thermal panels. This type lining perfectly keeps heat, which is very important in our latitudes. And externally facade thermal panels are able to give a noble respectable appearance to any building, even built in the last century.

Like many other latest building and finishing materials, these panels came to us from the West, and initially only products from German, Canadian and other companies could be found in stores. But now our country can also offer a completely competitive product, qualitatively and outwardly not different from the best Western models. In the article we will pay attention to thermal panels Russian production, we will find out their characteristics, features, advantages, and determine the prices.

Description of facade thermal panels for a Russian-made house

Front thermopanels are a facing plate representing "sandwich" from the top decorative layer and heat-insulating material. Usually, either polystyrene foam or polystyrene foam acts as the latter. mineral wool. It should be noted that the thickness of the heat-insulating gasket can vary from 30 to 100 mm, which affects the heat-saving properties of the material.

The decorative outer covering is usually a brickwork of ordinary or glazed elements. The thickness of the outer layer is approximately 12 mm, thanks to which the entire plate becomes strong, reliable, and able to serve for a long time. Also now more and more expensive and solid imitation of natural stone is being used more and more often.

Thermal panels are designed for external finishing of buildings simultaneously with their thermal insulation. Thus, the material kills "two birds with one stone" at once: it decorates and warms. A very advantageous combination that allows you to save on additional thermal insulation.

And here is how decorative plaster is used for outdoor work, and how to apply it correctly. can see

On the video - facade thermal panels:

Facade thermal panels are usually used for facing small private houses. However, this modern technological and environmentally friendly material may well be used for finishing high-rise buildings.

Types of tiles

We will find out what types of facade thermal panels are presented on the modern Russian construction market.

So, all thermal panels intended for facade cladding are divided into:

Clinker thermal panels are a combination of clinker tiles that look like brickwork and a heat-insulating polyurethane foam layer. This material is suitable for cladding even wooden houses. Sometimes manufacturers try to make this product cheaper and more affordable, and therefore they replace polyurethane foam with cheap foam plastic, and clinker tiles with cement-sand tiles. However, the result is a deterioration in both thermal insulation and external indicators.

Rigid facade thermal panels are OSB board, on which a layer of insulation is applied, and as a finishing touch - an external decorative layer.

And here is what the facing artificial stone for the facade looks like, and how to apply it correctly. can see

In this case, the following types of materials are used to create decorative cladding:

This type of panels has a rigid base, due to which the manufacturers managed to reduce the vapor permeability of the final product by several times.

The price of rigid thermal panels, first of all, depends on the type of cladding that is used. So, clinker is the cheapest type of finish, but also less presentable, and glazed tiles and porcelain stoneware are expensive, but also more aesthetically attractive.

Both considered types enjoy well-deserved success in the building materials market, as they perfectly retain heat, and in a wonderful way transform the external facade of the building.

pros

What are the advantages of facade thermal panels compared to other types thermal insulation materials, let's find out.

As already mentioned, this material is a unique product, which is both thermal insulation and an external decorative coating. The panels retain heat very well, and therefore their use in our latitudes is highly justified.

Modern manufacturers in Russia offer such a wide range of exterior finishes for thermal panels that it is impossible not to choose the right one. The market offers a wide range of different colors and textures suitable for any design. It is also worth paying attention to how

Facade thermal panels made by domestic manufacturers perfectly resist the harsh climate of our country: they successfully endure both the Siberian frost and the dry southern summer.

The price of the material is quite affordable: due to the fact that there are no monopolists in this market, the buyer always has the opportunity to choose the right combination of panel quality and price.

Products are characterized by high strength, which ensures durability and resistance of the cladding to precipitation and other external influences.

Installation of facade thermal panels is quite simple. For this, it is not even necessary to invite specialists: the owner of the house himself may well carry out the installation.

The panels retain heat remarkably, thanks to which the house will have a comfortable microclimate even in the coldest winter.

Video

But what facade materials exist for the exterior of the house, and which of them are the best, you can see

Minuses

A little about the shortcomings of the material.

In order to reliably and competently carry out the installation of facade thermal panels, you must first align and prepare the walls of the house. This forced necessity sometimes takes a lot of time, takes a lot of effort.

There is a risk of "running into" low-quality products, as new "players" are constantly appearing on the building materials market, often turning out to be "one-day" ones. To avoid such a disaster, we advise you to focus on well-known manufacturers, and purchase materials in trusted stores. For example, you can trust our list Russian companies– manufacturers of facade thermal panels.

Expensive cost is another disadvantage. However, once invested in quality material, you will provide your home with reliable thermal insulation for many years, and give the building an external presentable and solid appearance.

But what PVC panels look like, and how to use them correctly, you can find out from the article on

The choice of decorative coating

Porcelain stoneware

Not afraid chemical substances, differs in fair wear resistance, is durable, is not afraid of dirt. In addition, porcelain stoneware panels are not afraid of precipitation.

Porcelain stoneware

Ceramics

It has the same positive features as porcelain stoneware, however, it is less durable.

Ceramics

Concrete tiles

This type of cladding is not suitable for a changeable climate, since concrete absorbs moisture too much, which is fraught with cracking of the material if drought begins immediately after precipitation. But more expensive models have a waterproof coating. But how to finish the facade of the house from aerated concrete, and what material should be used in the first place, it is indicated

Clinker

Optimum, inexpensive, neat and most commonly used type of external decorative cladding for facade thermal panels.

But how it happens, and what materials are the best, you can see in the article at the link.

Manufacturers and prices

Let's give an overview of modern Russian companies offering facade thermal panels.

MFM (Workshop of facade materials), Moscow

This company offers its customers facade thermal panels with external clinker cladding in the form brickwork And artificial stone. The thickness of the thermal insulation layer can vary from 3 to 10 cm. Along with the imitation of ordinary brickwork, the brand also presents such interesting views external cladding, as a German and Spanish design prototype. In addition, the company produces a series that imitates a natural stone, which gives the dwelling a noble, solid appearance.

Workshop of Facade Materials), Moscow

Price per sq. material meter:

tes-brick - from 1590 rubles;
gretta - from 1800 rubles;
canyon - from 2750 rubles.

Termosit, Railway

This company manufactures products under patents acquired in European countries. The company exercises strict control of materials, and production lines equipped with high precision equipment. Thanks to this professional approach, the company supplies the market with really high-quality products that are no worse than the best Western models.

Termosit, Railway

Price per sq. meter:

cladding Falcon - from 978 rubles;
light panel - from 1160 rubles;
brick panel - from 1074 rubles.

FORSKA, Petersburg

In this case, the company purchases almost all raw materials in Western countries, so the quality finished products identical to European models. Polyurethane foam and polystyrene foam are used here as a heater, which provides products with a decent level of thermal insulation. The company offers customers, among other things, budget panels at 990 rubles per sq. m. meter.

FORSKA, Petersburg

Other prices:

Rot bunt care - from 1550 rubles;
Faro grau - from 1680 rubles;
Rimini gelb - from 1850 rubles.

Regent, city of Pereslavl-Zalessky

The company buys high-quality clinker tiles from Europe and, supplementing them with polyurethane foam heat insulator, produces panels. Special modern technologies, ensuring compliance high level products at all stages of production.

Facade thermal panels

Price per sq. m:

clinker tiles Stroher - from 1200 rubles;

Feldhaus clinker tiles - from 1600 rubles;
Roben Victoria - from 2500 rubles.

Plitprom, Skhodnya

This company is one of the leaders in this area in our country. They were one of the first to start producing facade thermal panels, which by now has brought the brand to a leading position in the market. The company is distinguished by a responsible approach to work: high-precision equipment is used in the production, which allows producing products of the highest category and quality.

Facade thermal panels Plitprom

With all this, the prices for the material do not differ much from the prices of competitors, and are quite affordable. Price per sq. m of most of the presented products - in the region of 1750 rubles. but there are also budget options - 1200 rubles each.

Foreland, Moscow

This company mainly presents panels with decorative artificial stone cladding. The view of the building finished with these panels turns out to be very representative and “rich”. And polyurethane foam is responsible for thermal insulation here.

Facade thermal panels Forland

Price per sq. m:

panels XVII Century - from 2500 rubles;
Euroc panels - from 2700 rubles;
cliff panels (imitating rocky texture) - from 3500 rubles;
Elbrus panels (imitating a mountain surface) - from 3500 rubles;
corner options - from 2500 rubles.

We examined the features of Russian-made facade thermal panels. As you can see, products manufactured in our country are quite capable of being of high quality, reliable, and outwardly attractive. A big plus of domestic material is that it comes out lower in price: an important aspect in modern realities.

One of the most sought after modern building materials thermal panels are used for facing the outer walls of buildings. In addition to the decorative function, they perform a very important role of facade insulation.

Thermal panels: what is it

The age of the unusual facade decoration is very insignificant - it is only a couple of decades old. But the advantages of the innovative material have already been appreciated in Europe, and today thermal panels are confidently mastering the post-Soviet space.

Finishing is a construction consisting of two layers. The basis is a panel of expanded polystyrene or polyurethane foam, which acts as a heater. The outer surface is decorative and consists of clinker tiles.

From other species finishing materials Thermopanels have many advantages:

high level of thermal insulation;
increased service life - over fifty years;
reliable fire resistance;
environmentally friendly raw materials;
ease of fastening and high speed of installation;
rich choice of colors.

Commercial benefit

It makes sense to organize the production of a full cycle for the production of thermal panels in the case when it is possible to simultaneously manufacture polystyrene foam and ceramic products. But the production of clinker products requires significant financial investments.

For example, when organizing a small enterprise that produces 100 pieces of finishing units per day, workers will need workshops with a total area of 120-150 square meters. 6-7 people should serve the technological line.

For an enterprise of such volumes, the price of equipment for the production of thermal panels will be a little more than one million rubles. The costs will pay off in one and a half to two years. An increase in the volume of manufactured products will entail an increase in investment, although the financial return from them will come much faster.

To reduce the cost of equipment for the production of thermal panels, it is possible to arrange the production of only an insulating base, and the finished ceramic tiles buy from large factories.

Necessary equipment

Let's consider a simplified version of production, based on our own capacities for pouring polyurethane foam.

Equipment for the production of thermal panels consists of the following units:

installations for pouring polyurethane foam of high or low pressure;
mixer or filling head;
washing tank for the mixer;
filling molds.

In order for the equipment for the production of facade thermal panels to work with maximum efficiency, you should carefully consider the selection of the necessary ingredients and related consumables. The latter include:

quartz sand;
anti-adhesive lubricant;
fastening boxes.

The modern market offers equipment for the production of thermal panels, which has different characteristics suitable for large enterprises and small businesses. The choice of units largely depends on the geometric parameters of the facade cladding.

Production technology

For the manufacture of thermal panels, special molds are used that create tongue-and-groove joints. With their help, there is a reliable adhesion of facade elements. The molding matrix has the appearance of a brickwork.

The working process begins with the lubrication of the mold with a special compound with anti-adhesion properties. Thanks to this, the removal of finished panels will occur without difficulty. Then ready-made clinker tiles are laid out in the mold cells.

Quartz sand serves as additional protection of connecting seams from external influences. Installation of mounting boxes is necessary for installation.

After that, the form is filled with liquid polyurethane foam and closed for a short time. The components of the solution foam and harden, forming a single system with clinker elements. After a quarter of an hour, you can take out the finished product.

The technological process of manufacturing thermal panels is simple, almost anyone can master it perfectly.

It consists in the manufacture of products that are a fairly common building material used for exterior decoration and insulation of buildings. Russian-made thermal panels from the manufacturer Release consist of several components: insulation - in the role of which foam plastic or polyurethane acts; clinker tiles or artificial stone.

Thermal panels of Russian production

Our company cooperates with a huge number of suppliers of clinker tiles and artificial stone, both Russian and foreign manufacturers. As a result, you can purchase from us more than 200 types various facade thermal panels.

Production of facade thermal panels This is the core business of our company. We offer the best prices in the market of thermal panels, and are always ready for cooperation.

The best prices from the BEST MANUFACTURER :

Technologies for the production of facade thermal panels

The production itself is divided into several stages:

Preparation of raw materials;
Formation of a thermal panel in a block form;
The production process itself - heating in a block form, cooling with a vacuum unit;
At the last stage, the panel should “lie down” - the stage takes NOT less than a day.

Thermal panels from the manufacturer purchased in our company, it is really correct solution! Our experts follow the entire production technology and monitor its process - as a result, you get a quality product.

Thermal panels from a manufacturer in Moscow and the region - how to choose.

Thermal panels are a fairly common material, because it is one of the most durable. The price of facade thermal panels in our company is very attractive, because we are one of the few manufacturers in Russia.

Prices in Moscow for this material are very different everywhere, but we offer Better conditions due to the presence of an equipped material and technical base in the company. Thermal panels from the manufacturer are resistant to frost and can protect your home from excess moisture.

The main advantages of thermal panels from Release-Stroy

We use only high quality and natural materials for the manufacture of our products. Our facade thermal panels can fit into any design project and budget. We have many regular customers who prefer to cooperate with us, because we offer the best conditions for cooperation.

Our key advantages:

Own production, thanks to which we produce high-quality products at low prices;
If necessary, you can apply for a loan or installment plan with us in 30 minutes;
Individual colors, thanks to the presence of our own production, we will be able to choose the necessary shades;
It is beneficial to cooperate with us, because we have the best prices on the market;
We perform turnkey work and give a full guarantee for all work done.

Is it worth starting a business for the production of thermal panels? The material in question is used in the construction of buildings and residential buildings. It is used in exterior work. Thermal panels consist of insulation and clinker tiles.

The business in the production of thermal panels is very profitable, because the material is in demand. It gained its popularity due to its long service life, good heat-preserving properties. All of the above makes it safe to assume that this business idea can be profitable if implemented correctly.

Thermal panels production technology:

Clinker tiles are placed in special aluminum molds - matrices processed in advance with the desired composition. One of the main rules of this stage is compliance with the established distance standards.
Then, to protect the polyurethane foam from ultraviolet rays, a layer of quartz sand is laid out.
After these operations, the aluminum molds are filled with the composition of the insulation.
Upon completion of the main stages, the thermal panel will receive its final form after cooling. To do this, it is sent for revision to the desired parameters.

Key points for the production of thermal panels

The basis of thermal panels are: insulation, metal profiles and cladding. Their features:

Facing of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel rather than absorb water, and will be able to survive temperature drops.
A 5-10 cm thick expanded polystyrene plate is used as a heater for a future thermal panel. In the process of creating an element, expanded polystyrene is glued to its outer part using special compounds.
Embedded metal profiles also play an important role in the production of thermal panels. The edges of the metal parts are serrated, and due to this they will better adhere to the building cladding. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.

What equipment to choose for the production of thermal panels

The necessary equipment for the production of thermal panels includes the following equipment:

mechanisms for creating foam plastic: ripening bunkers, pseudo-foamers, etc.;
steam generator, vacuum unit, block molds;
secondary devices (airbag, fan, etc.).

Also, for the manufacture of thermal panels, you will need clinker tiles. There are 2 options here: either purchase equipment for production and create consumables on your own, or purchase raw materials from suppliers.

There is an opinion that there are few enterprises in the Russian markets that supply equipment for the production of thermal panels, but this is not so. The modern assortment of goods is large, and everyone can choose for themselves suitable option, which will suit him both in terms of price and performance.

So that the manufacture of thermal panels does not eventually drive the owner into debt, but brings good profit and works with double efficiency, it is necessary to carefully consider the selection of premises, equipment and consumables. An integral part, which includes the production of thermal panels, are consumables, such as axle boxes for fastening, anti-adhesive lubricant, quartz sand.

How much money do you need to start a business for the production of thermal panels

One of the main features of a business is that you need to invest money in it. The production of thermal panels is not considered an exception among a huge number of business ideas. Fixed assets in this production are spent on rent or purchase of premises and equipment. In addition, it is possible that you want to save money, and instead of producing clinker tiles, the choice will fall on its purchase from suppliers. In this case, the company will be able to save at first, but in the future, if the business "goes uphill", then you still have to buy the necessary equipment.

In order to establish a streaming production of thermal panels, in which 360 elements will be manufactured in one shift, some funds will have to be spent on the purchase of equipment, the rental of premises and equipment for production needs, and in addition, on stocks of raw materials. The amount will be about 5 million rubles (if you count together with the equipment for creating clinker tiles).

Setting up a production facility of this magnitude (360 panels per shift) would require an area of 250 m². Profitability on average per year is often 20%. The finances invested in the production of thermal panels according to this plan usually pay for themselves in 9-18 months. Personnel for such production will also be required. For the production of 360 panels per shift, 14 people are needed.

Production does not have to be so demanding high costs but if you invest less, then it will pay off much later. In the production of thermal panels on a smaller scale, the efficiency of which will be measured by 100 panels per shift, the costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).

An industrial plant with an efficiency of approximately 90 panels per shift will require a floor area of at least 100 m². You will also need to hire staff in the amount of 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous version - in a period of 12 to 24 months.

Is it profitable?

Trying to open your own business is always a risk, because you can incur losses. How big is this chance in the project for the production of thermal panels? These designs, as it was written earlier, are accelerating their pace in winning first places among building materials. This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is picked up by many, creating competition in the niche. Therefore, you need to stay ahead of your competitors.

In the best case, and with serious investments, the business for the production of thermal panels will pay off in about 9 months. While not all places are occupied in the market and thermal panels have not become the most popular material, perhaps it is worth occupying this niche?

How much can you earn

This line of business is mostly seasonal, and therefore its profitability is in the range of 15 to 20%. With a properly established production and sales market, the net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.

What OKVED must be specified for the production of thermal panels

When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section "C", which includes different kinds processing industry. Here, code 23.61 is suitable for the production of thermal panels - the manufacture of various concrete products that are intended for use in the construction industry.

What documents are needed to open

If it is initially planned to sell thermal panels to large construction companies, it is necessary to register a legal entity. In order to reduce the tax burden the best option registration of a limited liability company. You can register as individual entrepreneur, but the first option provides more options. The registration authority will need to prepare and submit:

application of the established form and decision of the meeting of shareholders on the establishment of a limited liability company;
address details legal entity(in most cases indicates the address of the production areas) and the Charter;
information about the director of the company and the chief accountant.

In addition, it will be necessary to register with government agencies and open a bank account.

What taxation system to choose for the production of thermal panels

Among several systems for which it will be necessary to pay tax, we dwell on the simplified one, it is available for limited liability companies. This system of taxation provides a choice of two options for paying taxes:

you can pay a tax of 15% of the net profit received. But here it will be necessary to provide relevant documents that confirm the costs incurred by the company in the manufacture of products.
6% income tax. In this case, you do not need to provide any supporting documents on expenses.

Do I need permission to open

For the production of thermal panels, in addition to the certificate of registration of the LLC, it will be necessary to apply for permission to the sanitary and epidemiological station and the fire inspection.

Thermal panels production technology:

Clinker tiles are placed in special aluminum molds - matrices processed in advance with the desired composition. One of the main rules of this stage is compliance with the established distance standards.
Then, to protect the polyurethane foam from ultraviolet rays, a layer of quartz sand is laid out.
After these operations, the aluminum molds are filled with the composition of the insulation.
Upon completion of the main stages, the thermal panel will receive its final form after cooling. To do this, it is sent for revision to the desired parameters.

Key points for the production of thermal panels

The basis of thermal panels are: insulation, metal profiles and cladding. Their features:

Facing of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel rather than absorb water, and will be able to survive temperature drops.
A 5-10 cm thick expanded polystyrene plate is used as a heater for a future thermal panel. In the process of creating an element, expanded polystyrene is glued to its outer part using special compounds.
Embedded metal profiles also play an important role in the production of thermal panels. The edges of the metal parts are serrated, and due to this they will better adhere to the building cladding. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.

What equipment to choose for the production of thermal panels

The necessary equipment for the production of thermal panels includes the following equipment:

mechanisms for creating foam plastic: ripening bunkers, pseudo-foamers, etc.;
steam generator, vacuum unit, block molds;
secondary devices (airbag, fan, etc.).

There is an opinion that there are few enterprises in the Russian markets that supply equipment for the production of thermal panels, but this is not so. The modern assortment of goods is large, and everyone will be able to choose a suitable option for themselves, which will suit them both in price and in performance.

How much money do you need to start a business for the production of thermal panels

Production doesn't have to be that expensive, but if you invest less, it will pay off much later. In the production of thermal panels on a smaller scale, the efficiency of which will be measured by 100 panels per shift, the costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).

Is it profitable?

How much can you earn

What OKVED must be specified for the production of thermal panels

When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section "C", which includes various types of processing industries. Here, code 23.61 is suitable for the production of thermal panels - the manufacture of various concrete products that are intended for use in the construction industry.

What documents are needed to open

If it is initially planned to sell thermal panels to large construction companies, then it is necessary to register a legal entity. In order to reduce the tax burden, the best option would be to register a limited liability company. You can register as an individual entrepreneur, but the first option provides more options. The registration authority will need to prepare and submit:

application of the established form and decision of the meeting of shareholders on the establishment of a limited liability company;
information about the address of the legal entity (in most cases it indicates the address of the production facilities) and the Charter;
information about the director of the company and the chief accountant.

In addition, it will be necessary to register with government agencies and open a bank account.

What taxation system to choose for the production of thermal panels

you can pay a tax of 15% of the net profit received. But here it will be necessary to provide relevant documents that confirm the costs incurred by the company in the manufacture of products.
6% income tax. In this case, you do not need to provide any supporting documents on expenses.