Program for individual and brigade (group) training of mechanics-repairmen of 2-6 categories. C k-26 group

Explanatory note

This program has been compiled in accordance with the requirements of the ETKS and is intended for individual and team training of workers in the profession of a mechanic - repairman of 2-3, 4-5.6 categories.

Theoretical training for locksmiths - repairmen of the 2nd, 3rd category is designed for 120 hours, for locksmiths - repairmen of the 4th, 5th category - for 60 hours, for locksmiths - repairmen of the 6th category - 30 hours.

Practical training is designed for 60 days for mechanics - repairmen of the 2nd, 3rd category, for 30 days for mechanics - repairmen of the 4th, 5th category and 28 days for mechanics - repairmen of the 6th category. The purpose of the program is to provide the necessary knowledge on the program for individual and team training of mechanics - repairmen, in accordance with the approved "List of professional training professions" and the annex to the Order of the Ministry of Education of the Russian Federation of 10.29.2001. No. 3477.

By the end of the training, each trainee should be able to perform all the work provided for curriculum and qualification characteristics, in compliance with technical requirements and time limits set in production.

To conduct theoretical knowledge, highly qualified engineering and technical workers with experience in theoretical training of personnel are involved.

Throughout the entire educational process, special attention should be paid to safety, industrial sanitation and fire prevention measures.

Profession - mechanic-repairman Qualification - 2 category

Job Description:

Dismantling, repair, assembly and testing of simple components and mechanisms of equipment of units and machines, as well as of medium complexity under the guidance of a more highly qualified locksmith.

Should be able to:

1. Perform metalworking of parts according to 12 - 14 qualifications.
2. Rinse, clean, lubricate parts and remove bays.
3. Perform work using pneumatic, electric tools and drilling machines.
4. Scraping parts with a power tool
5. Making simple fixtures for repair and assembly.
6. Comply with the requirements of labor protection rules

Must know:

1.Basic methods for disassembling, repairing and assembling simple components and mechanisms, equipment, assemblies and machines.
2. Appointment and rules for the use of metalwork and control - measuring tools.
3.Basic mechanical properties of processed materials.
4. Basic concepts of tolerances and fits, qualifications and roughness parameters. 5. Name, marking and rules for the use of oils, detergents, metals and lubricants. 6. Instructions and provisions on labor protection:





P-OT "Protection against falls"

Work examples:

1. Bolts, nuts, studs - filing, thread fitting, changing them and fastening.

2. Shut-off valves for air, oil and water - installation with fitting on site.

3. Piston pumps - repair, installation.

4. Gaskets - manufacturing.

Profession - mechanic-repairman. Qualification - 3 category.

Job Description:

Disassembly, repair, assembly and testing of medium complexity components and mechanisms of equipment, assemblies and machines, as well as complex ones under the guidance of a more highly qualified locksmith.

The 3rd category mechanic-repairman should be able to:

1 Perform metalworking of parts according to II-I2 qualifications.
2 Repair lined equipment and equipment made of protective
materials.
3 Perform marking, straightening and bending, cutting, cutting, filing, drilling, reaming,
scraping.
4 Comply with the requirements of labor protection rules.

The 3rd category repairman must know:

1 The device of the repaired equipment.
2 Appointment and interaction of the main components and mechanisms.
3 Technological sequence of disassembly, repair and assembly of equipment.
4 Specifications for testing the adjustment of units and mechanisms.
5 Basic properties of processed materials.
6 The device of universal devices and the average complexity of the control and measuring
tool.
7 Tolerances and fits, qualifications and roughness parameters.
8 Instructions and provisions on labor protection:
IOT "In the cold processing of parts on metal-cutting machines."
IOT “For fitters for installation and repair of fur. equipment."
IOT "Work with portable hand-held power tools, electric hand-held machines and portable lamps"
IOT "Working with abrasive tools"
P-OT "Regulations on the procedure for actions of employees in emergency situations"
P-OT "Protection against falls"
P-OT "Procedure for shutting down, blocking and locking energy, posting warning tags and checking"
Program "Protective fences of equipment"

Work examples:

1. Details are simple; cleaning, filing, manual threading, reaming holes.
2. Lathes; complete repair of longitudinal and transverse slides, calipers.
3. Casings and frames are complex; manufacturing.
4. Lunettes - repair.
5. Bushings and bearings - cutting oil grooves.

Qualification characteristic

Profession - mechanic-repairman. Qualification - 4 category

Characteristics of the work of a repairman of the 4th category:

Dismantling, repair, assembly and testing of complex and especially complex units and mechanisms. Locksmith processing of parts and assemblies for 7-10 qualifications.

The 4th category repairman must be able to:

1. Repair, dismantle, test, regulate, adjust complex equipment and
delivery after repair.
2. Manufacture complex fixtures for repair and installation.

3. Draw up defective repair reports. 4. Comply with the requirements of labor protection rules.

A 4th category repairman must know:

1. Arrangement of the repaired equipment.
2. Rules for the regulation of machines.
3. Ways to eliminate defects in the repair process.
4 Device, purpose and rules for the use of a complex control and measuring tool.
5. Methods for marking and processing simple various parts.
6. The system of tolerances and fits, qualifications and roughness parameters.
7. Basic provisions of preventive maintenance and equipment.
8. Instructions and provisions on labor protection:
IOT "In the cold processing of parts on metal-cutting machines."
IOT “For fitters for installation and repair of fur. equipment."
IOT "Work with portable hand-held power tools, electric hand-held machines and portable lamps"
IOT "Working with abrasive tools"
P-OT "Regulations on the procedure for actions of employees in emergency situations"
P-OT "Protection against falls"
P-OT "Procedure for shutting down, blocking and locking energy, posting warning tags and checking"
Program "Protective fences of equipment"

Work examples:

1. Gearboxes and feeds for metalworking machines - assembly, adjustment
2. Injection molding machines - repair.
3. Metal-cutting machines - overhaul, adjustment.
4. Gearboxes of rotary kilns - repair.
5. Stop valves - revision, repair, installation.

Qualification characteristic:

Profession - mechanic-repairman. Qualification - 5 category

Characteristics of the work of a repairman of the 5th category:

Dismantling, repair, installation, testing and adjustment of especially complex equipment.

The 5th category repairman must be able to:

1. Perform locksmith processing of parts and assemblies according to 6-7 qualifications.
2.Disassemble, repair, assemble equipment components in a tense and dense
landings.

A 5th category repairman must know:

1 .Design features repaired equipment.
2. Technical conditions for repair, assembly, testing, adjustment and correct installation
equipment.
Z. Rules for testing equipment for static and dynamic balancing of machines.
4.Geometric constructions with complex markings.
5. Methods for determining premature wear of parts.
6. Instructions and provisions on labor protection:
IOT "In the cold processing of parts on metal-cutting machines."
IOT “For fitters for installation and repair of fur. equipment."
IOT "Work with portable hand-held power tools, electric hand-held machines and portable lamps"
IOT "Working with abrasive tools"
P-OT "Regulations on the procedure for actions of employees in emergency situations"
P-OT "Protection against falls"
P-OT "Procedure for shutting down, blocking and locking energy, posting warning tags and checking"
Program "Protective fences of equipment"

Work examples:

1. Automatic turret-turning multi-spindle, copying, jig-boring,
gear cutting machines - medium repair, installation, adjustment, checking for accuracy, start-up and
commissioning.
2. Gearboxes for semi-automatic lathes - assembly and switching with mutual fitting
splined rollers and gears.
3. Hydraulic feed mechanisms of metalworking machines - repair adjustment.
4. Gear-shifting, gear-cutting machines with complex curved guides -
accuracy check.
5. Machine tools with program control - checking for rigidity.

Qualification characteristic

Profession - mechanic-repairman. Qualification - 6 category

Characteristics of the work of a locksmith - repairman of the 6th category:

Repair, installation, dismantling, testing and adjustment of especially complex large-sized, unique equipment.

The 6th category repairman must be able to:

1. Identify and eliminate defects during the operation of the equipment and when checking in the process
repair.
2. Check for accuracy and load test repaired equipment.
3. Comply with the requirements of labor protection rules.

Locksmith - repairman of the 6th category must know:

1. Design features, kinematic and hydraulic schemes of the repaired
equipment.
2.Methods of repair, assembly, installation, checking for accuracy and testing of the repaired
equipment.
3. Permissible loads on working parts, assemblies, mechanisms of equipment and preventive
measures to prevent breakdowns, corrosive wear and accidents.
4. Instructions and regulations on labor protection:
IOT "In the cold processing of parts on metal-cutting machines."
IOT “For fitters for installation and repair of fur. equipment."
IOT "Work with portable hand-held power tools, electric hand-held machines and portable lamps"
IOT "Working with abrasive tools"
P-OT "Regulations on the procedure for actions of employees in emergency situations"
P-OT "Protection against falls"
P-OT "Procedure for shutting down, blocking and locking energy, posting warning tags and checking"
Program "Protective fences of equipment"

Work examples:

1. Multi-spindle lathes - cap. repair.
2. Coordinate boring machines - restoration of coordinates.
3. Machine tools with program control - checking for accuracy, restoring coordinates, repair,
trial.
4. Electropulse machines - repair.

Thematic plan and program theoretical training:

Number of hours

2-Z r

4-5 r

6 r

Introduction

Safety engineering, prom. sanitation and fire safety

plumbing

Fundamentals of General Technology

Tolerances, landings

Reading blueprints

Inspection tool and measuring technique

Information from technical mechanics

Information from electrical engineering

Repair process industrial equipment

Mechanization and automation of production

qualifying exam

TOTAL:

120

Theoretical training program

Topic1. Introduction

Basic information about the production and organization of the workplace. Familiarization with the qualification characteristics and training program.

Topic 2. Safety equipment, industrial sanitation and fire safety.

Responsibilities of workers in the field of labor protection. Production technology. Requirements for the workplace, equipment, hand tools.

Safety rules for cold working of metals. Safety precautions before work, during work, after work. Accidents and analysis of traumatism cases. Responsibility.

Electrical safety. Danger of electric shock. Cases of defeat e. current. Ways to release the victim from the action of email. current and first aid. Basic rules for the device and operation of equipment. Safe voltage. The procedure for turning off, blocking and locking energy, posting warning tags.

Industrial sanitation. Tasks of industrial sanitation. Occupational diseases and their main causes. Prevention occupational diseases. Basic preventive and protective measures. Personal protective equipment, personal hygiene. Self-help and first aid in case of accidents. Medical and sanitary care for workers at the enterprise.
Work at height. Purpose, types of equipment and fall protection. Requirements for personal protective equipment against falls: carabiners, slings, webbing belts. Application, methods of control. Documentation issued during the organization of work at height.
Instructions for accessing confined spaces, performing work in them and conducting rescue operations. Regulation of the entrance to the ZP, the practice of conducting work in it. Issuing an order for high-risk work.

The procedure for reporting and notification of an incident.

Fire fighting measures. The main causes of fires in workshops and on the territory of the enterprise.

Fire fighting measures. Inadmissibility of application open fire. Fire stations, fire brigade, fire-fighting devices, devices, signaling. Chemical fire extinguishers and rules for their use. Rules of conduct when staying in fire hazardous places during fires. The procedure for the actions of workers in case of an alarm, actions in an emergency.

Theme 3 Plumbing

The layout is flat.

Marking assignment. Tools and devices for marking, types, purpose and arrangement of them.
Process planar markings. Separation of the marking order, methods for marking, checking the marking and punching of parts. Markup according to the drawing and templates. Marking from edges and center lines.
Marking safety.

Metal cutting.

Chisels and cross cutters, their design and dimensions. Sharpening angles for various processed metal metalwork hammers. Rational methods manual felling various metals.
Safety precautions when cutting metals.

Metal straightening and bending.

Methods and rules for straightening sheet, strip and round material and pipes. Tools and fixtures used in editing. Possible defects when editing and measures to prevent them.
Appointment and application of bending. Rules and methods for bending sheet, strip and round materials, as well as pipes under different angles and along the radius. Equipment, tools and fixtures for bending. Safety in straightening and bending.

Metal cutting.

Purpose, techniques and methods of cutting metal with a hacksaw, manual, disk, pneumatic, electric and other scissors, disk and band saws, abrasive wheels. Rules for the use of tools and mechanisms.
Safety precautions when cutting metal and pipes.

filing metal

Sawing allowance. Files. Types and purpose of files. Techniques for filing various surfaces of parts.
Sawing safety.

Drilling, countersinking, reaming holes.

Tools and fixtures used in drilling. Drill design. Sharpening angles, drills for processing various metals. Installation, fastening and removal of cutting tools. Installation and fixing of parts. Drilling on a contour and on a marking. Drilling during deployment. Drill selection.
Drilling Safety

Reaming holes.

The design of countersinks and their operation. Cooling and lubrication during countersinking.
Reaming Safety

Hole reaming.

Deployment assignment. Deployment manual and mechanical. Methods for reaming cylindrical and conical holes. Deployment allowances.
Deployment safety.

Thread cutting.

thread profiles. Tools for cutting external threads design them. Tools for cutting internal threads, their design. Mechanization of carving works.
Thread cutting safety.

Scraping.

The main types of scraping, techniques and methods of scraping planes. Techniques and methods for scraping curved surfaces. Scraper for the indicated types of scraping and rules for working with them. Methods for determining the accuracy of scraping. Sharpening and filling scrapers.
Scraping Safety

Lapping.

The process and types of lapping, the degree of accuracy and tightness achieved. Grinding materials, tools and devices used for lapping. Lapping allowance.
Safety precautions for lapping.

Klepka.

Appointment and application of riveting. Types of rivet seams. Rivet types. Tools and fixtures used in riveting. Receptions and methods of riveting.
Riveting safety.

Pressing and pressing.

Tools, fixtures and equipment used in pressing and pressing out (manual and mechanical).
Safety precautions when working on the press.

Appointment of a mechanized tool.

Preparing the tool for work. Abrasive tools and materials, types and purpose. Storage, transportation, delivery of abrasive and mechanized tools.
Safety precautions when working with hand power tools.

Topic 4. Basics of the general technology of metals

Fundamentals of general technology of metals. Basic information about metals and their properties. Ferrous and non-ferrous metals. The value and use of metals in the national economy. Basic physical, chemical and mechanical properties of metals. The concept of testing metals.
Cast irons, their features, properties, scope, marking. Become. Production methods. carbon steels, chemical composition, mechanical and technological properties. Markings, application.
Alloy steels. Influence of alloying elements on the quality of steels. Mechanical and technological properties of alloyed steels. High speed steels. steel with special properties(heat-resistant, stainless). Markings of alloyed steels and their application.
Thermal and chemical-thermal treatment of steels. Essences and types of heat treatment. hard alloys. Their types, marking and application.
Non-ferrous metals and alloys. Abrasives, marking and application.

Topic 5 The concept of tolerances and landings.

The system of tolerances and landings according to OST as the basis for ensuring interchangeability. Unified system of tolerances and landings. Tolerances for linear and angular dimensions. The concept of qualifications and degrees of accuracy. Landings, their types and purpose of landing patterns. Designation of landings and tolerances in the drawings. Surface roughness. Surface cleanliness classes. Designation of purity classes, on the drawings.

Topic 6 Reading drawings

Drawings and sketches of details. Rectangular projections. Construction of the third projection on two data. Analysis of drawings. Captions on drawings. Scale. Dimensions, designation of diameters and squares, symbol threads, bolts, nuts. Rules for drawing up sketches, assembly drawings. Sections, sections and detail elements in assembly drawings.

Topic 7 Testing tools and measurement techniques

Measurement accuracy, factors affecting measurement accuracy.
Measuring tools used by a mechanic - repairman.
Vernier caliper, caliper depth gauge and caliper gage with measurement accuracy of 0.1 and 0.05 mm. Nonius device, reading accuracy on it.
Methods of measurement. Tools for checking and measuring angles; templates, squares and universal goniometers rules for using them. Tools for thread control (gauges-rings and plugs, templates). Measurement errors, their causes and ways to prevent them.

Topic 8 Information from technical mechanics.

Strength of materials. Working conditions of machine parts. Actions of external forces on structural elements. internal forces and tension. Margin of safety. General concepts of tensile and compression deformation, bending, torsion shear.

Topic 9 Information on electrical engineering

Basic laws of direct current. Alternating current. Electric motors and ballasts. Electronic devices, their application. Issues of energy saving in relation to the serviced equipment.

Topic 10 Technological process of repair of industrial equipment

General information about equipment repair.
Requirements for the operation of enterprise equipment. Depreciation of equipment is the most important reason for disruption of its normal operation. Changes in the shape and size of equipment parts as a result of wear. The concept of the permissible limits of equipment wear.
System of planned preventive maintenance (PPR). Its value is to maintain equipment in good condition.
Periodicity between overhauls, inspections and repairs. The sequence of work on the repair of equipment. The concept of methods of installation and dismantling of industrial equipment.
Technical processes for the repair of typical parts and assemblies
industrial equipment. Preparation of equipment for repair. Disassembly. Washing and marking of parts and assemblies. Repair of fixed connections and pipelines. Typical defects of various fixed joints and their causes. Repair methods.
Pipes and flanges, gaskets, fittings, taps and valves. Sealing materials. Ways of repair of pipelines, separate parts and details of pipelines.
Repair of parts of translational motion mechanisms. Wear of parts with guide surfaces. Types and methods of repair Methods for checking for accuracy, straightness, and correct location of guide surfaces.
Repair of parts of rotary motion mechanisms. Definition of defects and methods of repair of shafts and axles. Spindle replacement. The main elements of gearing. Examples of repair of gear and worm gear parts. Typical wear and defects in sprockets and chains chain drives. Repair methods.

Topic 11 Mechanization and automation of production

Hydraulic copiers. Clamping devices for machines with hydraulic power drive.
Pneumatic devices. Compressors, purpose and principle of their operation. Electrical devices. Electric drills, electric files, electric wrenches and other electric tools.
Replacing manual filing, scraping and cleaning with mechanical processing (milling, turning, grinding) using universal portable machines.

Topic 12 Qualifying exam

Thematic plan and industrial training program

2-3 r

4-5r

6r

Workplace safety briefing

Learning locksmith work

Training in the implementation of plumbing repair work

Do-it-yourself equipment repair work

Qualifying trial work

TOTAL:

Industrial Training Program

Topic 1 Safety training in the workplace

T. B. briefing at the workplace.
Familiarization with the production process of the workshop and equipment.

Topic 2 Study of locksmith work

The study of work, including marking, cutting, straightening, bending and cutting. Familiarization with the equipment of the locksmith's workplace. The study of work, including filing planes and curved surfaces.
The study of work, including drilling, countersinking and reaming holes.
Exercises in operating a vertical drilling machine. Locksmith processing of various production parts according to the 5-7 class of accuracy, including the studied operations and types of work.

Topic 3 Training in the performance of locksmith and repair work

Disassembly of components and mechanisms of the equipment being repaired, cleaning and washing of parts, inspection and verification of their condition.
Repair of components and parts: replacement of bolts, screws, studs and nuts with correction of crumpled threads, scraping of guide surfaces, as well as other plumbing work to repair equipment.

Topic 4 Independent performance of equipment repair work

Independent performance of repair work in accordance with the requirements of the qualification characteristics of locksmiths - repairmen of 3-4, 5-6 categories.
Mastering advanced labor methods, established time standards while observing production and technical instructions for the work performed and safety regulations. All work is performed independently under the supervision of an industrial training instructor.

\Typical job description of a Repairman of the 2nd category

Job description of the Repairman of the 2nd category

Job title: Mechanic-repairman of the 2nd category
Subdivision: _________________________

1. General provisions:

Subordination:
• The mechanic-repairman of the 2nd category directly reports to ..........................
• The repairman of the 2nd category follows the instructions .......................................... ...........

(instructions of these employees are carried out only if they do not contradict the instructions of the immediate supervisor).

Substitution:

• The repairman of the 2nd category replaces .......................................... ...............................................
• Replaces the 2nd category mechanic-repairman .............................................. ................................................

Recruitment and dismissal:
The repairman is appointed to the position and dismissed by the head of the department in agreement with the head of the unit.

2. Qualification requirements:

Must know:

• basic techniques for disassembling, repairing and assembling simple components and mechanisms, equipment, assemblies and machines
• purpose and rules for the use of metalwork and control and measuring tools
• basic mechanical properties of processed materials
• system of tolerances and fits, qualifications and roughness parameters
• name, marking and rules for the use of oils, detergents, metals and lubricants.

3. Job responsibilities:

• Disassembly, repair, assembly and testing of simple components and mechanisms of equipment, units and machines.
• Repair of simple equipment, units and machines, as well as of medium complexity under the guidance of a more highly qualified locksmith.
• Locksmith processing of parts according to 12-14 qualifications.
• Flushing, cleaning, lubrication of parts and removal of the bay.
• Performing work using pneumatic, electric tools and drilling machines.
• Scraping parts with a mechanized tool.
• Manufacture of simple fixtures for repair and assembly.

p. 1 Job description Repairman
p. 2 Job description Repairman

4. Rights

• The repairman has the right to give instructions to his subordinate employees, tasks on a range of issues included in his functional responsibilities.
• The repairman has the right to control the fulfillment of production tasks, the timely execution of individual orders by his subordinate employees.
• The repairman has the right to request and receive necessary materials and documents related to the issues of its activities and the activities of employees subordinate to it.
• The repairman has the right to interact with other services of the enterprise on production and other issues that are part of his functional duties.
• The repairman has the right to get acquainted with the draft decisions of the enterprise management concerning the activities of the Division.
• The repairman has the right to propose for consideration by the manager proposals for improving the work related to the duties provided for in this Job Description.
• The repairman has the right to submit proposals for the consideration of the head of the promotion of distinguished employees, the imposition of penalties on violators of production and labor discipline.
• The mechanic-repairman has the right to report to the head about all revealed violations and shortcomings in connection with the work performed.

5. Responsibility

• The repairman is responsible for the improper performance or non-performance of his official duties provided for by this job description - within the limits determined by labor legislation Russian Federation.
• The repairman is responsible for violating the rules and regulations governing the activities of the enterprise.
• When transferring to another job or dismissal from the position, the Repairman is responsible for the proper and timely delivery of cases to the person entering this position, and in the absence of such, to the person replacing him or directly to his supervisor.
• A repairman is responsible for offenses committed in the course of his activities - within the limits determined by the current administrative, criminal and civil legislation of the Russian Federation.
• The repairman is responsible for causing material damage - within the limits determined by the current labor and civil legislation of the Russian Federation.
• The repairman is responsible for complying with applicable instructions, orders and orders to maintain trade secrets and confidential information.
• The repairman is responsible for the implementation of the internal regulations, safety rules and countermeasures. fire safety.

This job description was developed in accordance with (name, number and date of the document)

Head of structural

APPROVE

Deputy Chairman of the Board

PJSC Gazprom

S. F. Khomyakov

JOB DESCRIPTION

mechanic-repairman of the 2nd category

Divisions "Simple Technologies"

1. General Provisions

1.1. This job description defines the functional, job duties, rights and responsibilities of the 2nd category repairman of the Simple Technologies division (hereinafter referred to as the 2nd category Repairman) of Gazprom PJSC (hereinafter the Institution).

1.2. A person who meets the following requirements for education and training is appointed to the position of a repairman of the 2nd category:

Vocational training - vocational training programs for the professions of workers, retraining programs for workers, advanced training programs for workers;

with practical experience:

At least one year in a profession with a lower (previous) level;

Special conditions for admission to work as a repairman of the 2nd category:

Passing training and testing knowledge of the norms and rules of work in electrical installations as electrotechnological personnel in the scope of Group II for electrical safety (up to 1000 V);

Training in fire safety measures, including the passage of fire-fighting briefing and fire-technical minimum according to the relevant program;

Passing training and testing knowledge of the requirements of labor protection, safety in the prescribed manner;

Passing mandatory preliminary (when applying for a job) and periodic medical examinations (examinations), as well as extraordinary medical examinations (examinations) in accordance with the procedure established by the legislation of the Russian Federation;

1.3. The mechanic-repairman of the 2nd category must know:

Fundamentals of materials science;

Methods of technical measurements;

Basic concepts of tolerances and fits, qualifications, accuracy classes and cleanliness of parts processing;

Rules for the use of lubricants, oils, detergents;

Requirements of scientific and technical documentation in the field of labor protection, industrial, fire and environmental safety;

Fundamentals of materials science;

Order of execution earthworks when digging pipelines and equipment located underground;

Arrangement of individual devices, assemblies and fittings;

principled technology system and the scheme of communications of the serviced equipment;

Rules for the implementation of loading and unloading operations;

Requirements for the equipment of the workplace;

Rules for the use of detergent compositions;

Rules, instructions for the operation of gas transmission equipment, tools and devices used;

Basic techniques and methods for performing locksmith work;

Requirements of regulatory and technical documentation (NTD) in the field of labor protection, industrial, fire and environmental safety;

Norms of consumption of raw materials and materials for the work performed;

Arrangement, purpose and principle of operation of simple and medium complexity units and mechanisms of machines and apparatuses, pumps, pipelines and injection molding machines;

Rules and methods for sampling oil for chemical analysis;

Rules, instructions for the operation of equipment, tools and devices used;

The sequence and content of operations when performing maintenance of simple and medium complexity of units and mechanisms of machines and apparatuses, pumps, pipelines and injection molding machines;

Features characterizing the condition of the serviced equipment (hot reserve, reserve, maintenance, repair, conservation);

Basic locksmithing techniques;

Typical malfunctions of simple and medium complexity of units and mechanisms of machines and apparatuses, pumps, pipelines and injection molding machines;

Fundamentals of materials science;

1.4. The mechanic-repairman of the 2nd category should be able to:

Take measurements using measuring instruments and tools;

Work on drilling, emery machines;

Work with hand tools

Use locksmith tools and fixtures for assembling and disassembling simple components and mechanisms of machines and apparatus, pumps, pipelines and injection molding machines;

To disassemble and assemble simple and medium complexity units and mechanisms of machines and devices, pumps, pipelines and injection molding machines;

Perform cutting, straightening, bending, cutting, filing, drilling of simple parts;

Perform preparation of simple and medium complexity units and mechanisms of machines and apparatuses, pumps, pipelines and pipeline fittings for assembly;

Use simple devices for disassembly, assembly of components and mechanisms;

Perform preparation of units and mechanisms of machines and devices, units of gas transmission equipment for repair;

Check the serviceability of tools and fixtures;

To produce sealing gaskets of a simple configuration;

Carry out drilling of pipelines and equipment located underground;

Perform marking and metal cutting work;

Work with hand tools;

Adjust pressure reducing valves on piston, screw, gear pumps;

To replace the elements of oil and air filters GPA, THA;

Read technical documentation general and specialized purpose;

Use steam generators and compressors to clean equipment;

Take an oil sample for chemical analysis;

Work with insulating materials;

Identify and eliminate minor problems on simple and medium complexity units and mechanisms of machines and apparatuses, pumps, pipelines and injection molding machines;

1.5. The repairman of the 2nd category is appointed to the position and dismissed by the order of the Deputy Chairman of the Board of the Institution in accordance with the current legislation of the Russian Federation.

1.6. The repairman of the 2nd category reports to the Deputy Chairman of the Board of the Institution and the head of the "Simple Technologies" division

2. Labor functions

2.1. Repair of simple and medium complexity elements of gas transmission equipment.

2.2. Preparation for the repair of units and mechanisms of machines and devices, units of gas transmission equipment.

2.3. Maintenance simple and medium complexity elements of gas transmission equipment.

3. Job responsibilities

3.1. Checking the operational readiness of the fittings (spindle free play, tightness of the fittings).

3.2. Performing metalwork processing of parts according to 11-14 qualifications (4-7 accuracy class).

3.3. Disassembly of simple and medium complexity units and mechanisms of machines and apparatuses, pumps, pipelines and injection molding machines under the guidance of an employee high level qualifications.

3.4. Replacement of defective parts (lip and stuffing box seals, bearings, bushings, shafts, studs) under the guidance of a worker of a higher qualification level.

3.5. Lubrication of simple and medium complexity assemblies and parts.

3.6. Assembly of simple and medium complexity units and mechanisms of machines and devices, pumps, pipelines and injection molding machines under the guidance of a worker of a higher qualification level.

3.7. Cleaning of units, parts, oil tanks and housings from contamination before repair work.

3.8. Removal and installation of covers and hatches of vessels, pipelines, check valves, centrifugal and gear pumps, lubricators using hand tools.

3.9. Maintain order at work site.

3.10. Excavation work (driving of pipelines and equipment located underground).

3.11. Moving units and mechanisms of machines and devices, units, pumps, injection molding machines to the place of repair work inside the repair area.

3.12. Removal of components and mechanisms of machines and devices, pumps, injection molding machines from gas transmission equipment under the guidance of a worker of a higher qualification level.

3.13. Preparation of tools and fixtures for repair work.

3.14. Production of sealing gaskets of a simple configuration.

3.15. Cleaning of ball valves, air cooler (AVO) of oil, AVO of gas, AVO of refrigerant; pressurized equipment using steam generators and compressors.

3.16. Troubleshooting of simple and medium complexity units and mechanisms of machines and apparatuses, pumps, pipelines and pipeline fittings (TPA) under the guidance of an employee of a higher qualification level.

3.17. Internal cleaning of pressurized equipment as part of a team.

3.18. Adding hydraulic fluid to the hydraulic system of the injection molding machine as part of a team.

3.19. Adjustment and broaching of process pipeline supports as part of a team.

4.1. Request and receive the necessary information, as well as materials and documents related to the activities of a repairman of the 2nd category.

4.2. Improve qualifications, undergo retraining (retraining).

4.3. Enter into relationships with departments of third-party institutions and organizations to resolve issues within the competence of a 2nd category repairman.

4.4. Participate in the discussion of issues that are part of his functional duties.

4.5. Make suggestions and comments on the improvement of activities in the assigned area of ​​work.

4.6. Apply to the relevant local authorities or to the court to resolve disputes arising in the performance of functional duties.

4.7. Use information materials and legal documents necessary for the performance of their duties.

4.8. Pass certification in the prescribed manner.

5. Responsibility

The mechanic-repairman of the 2nd category is responsible for:

5.1. Failure to perform (improper performance) of their functional duties.

5.2. Failure to comply with orders and instructions of the Deputy Chairman of the Board of the Institution.

5.3. Inaccurate information about the status of the execution of assigned tasks and instructions, violation of the deadlines for their execution.

5.4. Violation of the internal labor regulations, fire safety and safety regulations established in the Establishment.

5.5. Causing material damage within the limits established by the current legislation of the Russian Federation.

5.6. Disclosure of information that became known in connection with the performance of official duties.

For the above violations, a repairman of the 2nd category can be brought in accordance with the current legislation, depending on the severity of the misconduct, to disciplinary, material, administrative, civil and criminal liability.

This job description was developed in accordance with the provisions (requirements) of the Labor Code of the Russian Federation dated December 30, 2001 No. 197 FZ (Labor Code of the Russian Federation) (as amended and supplemented), the professional standard "Employee for the operation of gas transmission equipment" approved by order of the Ministry of Labor and Social Protection of the Russian Federation dated December 21, 2015 No. 1063n and other regulatory legal acts regulating labor relations.

§ 153. Repairman 2nd category

Job Description

• Disassembly, repair, assembly and testing of simple components and mechanisms of equipment, units and machines.
• Repair of simple equipment, units and machines, as well as of medium complexity under the guidance of a more highly qualified locksmith.
• Locksmith processing of parts according to 12-14 qualifications.
• Flushing, cleaning, lubrication of parts and removal of the bay.
• Performing work using pneumatic, electric tools and drilling machines.
• Scraping parts with a mechanized tool.
• Manufacture of simple fixtures for repair and assembly.

Must know:

• basic techniques for disassembling, repairing and assembling simple components and mechanisms, equipment, assemblies and machines;
• purpose and rules for the use of metalwork and control and measuring tools;
• basic mechanical properties of processed materials;
• system of admissions and landings;
• name, marking and rules for the use of oils, detergents, metals and lubricants.

Work examples

• 1. Fittings of open-hearth furnaces, chokes, shut-off valves - removal, repair, installation.
• 2. Bolts, nuts, studs - filing, threading, changing them and fastening.
• 3. Shut-off valves for air, oil and water - fit-for-place installation.
• 4. Filling windows, roof lifter ropes and overturning devices - change.
• 5. Elbows, tees for pipelines - hydraulic testing and assembly.
• 6. Lubricators, linear feeders - repair, adjustment.
• 7. Oil coolers - disassembly, repair, assembly.
• 8. Piston pumps - repair, installation.
• 9. Equipment - neutralization from acidic and alkaline environments.
• 10. Protections - removal and installation.
• 11. Gaskets - manufacturing.
• 12. Reducers of tumbling drums - disassembly, repair and assembly.
• 13. Metal nets - replacement, production, repair.
• 14. Sharpened emery and vacuum cleaners for them - repair, assembly, replacement and editing of abrasive wheels.
• 15. Dowels - filing.
• 16. Creels of warping machines - repair and installation on the machine.

§ 154. Repairman 3rd category

Job Description

• Disassembly, repair, assembly and testing of medium complexity of components and mechanisms of equipment, assemblies and machines.
• Repair, adjustment and testing of medium complexity equipment, units and machines, as well as complex under the guidance of a more highly qualified locksmith.
• Locksmith processing of parts according to 11-12 qualifications.
• Repair of lined equipment and equipment made of protective materials and ferrosilicon.
• Disassembly, assembly and compaction of faolitic and ceramic equipment and communications.
• Manufacture of devices of medium complexity for repair and assembly.
• Performing rigging work when moving goods using simple lifting equipment and mechanisms controlled from the floor.

Must know:

• arrangement of repaired equipment;
• appointment and interaction of the main components and mechanisms;
• technological sequence of disassembly, repair and assembly of equipment, units and machines;
• specifications for testing, adjustment and acceptance of units and mechanisms;
• basic properties of processed materials;
• the device of universal devices and used control and measuring tools;
• system of admissions and landings;
• quality and roughness parameters;
• rules for slinging, lifting, moving goods; rules for the operation of lifting equipment and mechanisms controlled from the floor.

Work examples

• 1. Vacuum units of high vacuum at installations of medium complexity - repair.
• 2. Valves of all diameters - lapping of valves.
• 3. Fans - repair and installation.
• 4. Liners - fitting and filing along parallels.
• 5. Gas pipelines - sealing of suction points with diabase putty and oil bitumen.
• 6. Chutes for pouring cast iron - replacement.
• 7. Casings and frames are complex - manufacturing.
• 8. Metal conveyors - replacement of rollers.
• 9. Gearboxes and feeds in metalworking machines of medium complexity - assembly and adjustment.
• 10. Blades, beaters, shafts, conveyor plates, screw coils - straightening.
• 11. Lunettes - repair.
• 12. Tool magazines, automatic tool changers - repair, adjustment.
• 13. Winding machines (textile) - overhaul of plates, lifting levers, butts, spindles.
• 14. Filling machines - conveyor chain repair, mold replacement.
• 15. Coal-loading machines - assembly and installation of a brake device with a lever.
• 16. Mills, screens, drying drums - maintenance.
• 17. Centrifugal pumps - repair, installation.
• 18. Semiautomatic welding machines, installations - medium and current repairs.
• 19. Gas-electric cutters - replacement of tips with centering of electrodes.
• 20. Sieves and knives - removal, installation and adjustment.
• 21. Woodworking machines - maintenance.
• 22. Weaving machines - change of the lower shafts and clamps.
• 23. Lathes - full repair of longitudinal and transverse slides, calipers.
• 24. Heat exchangers - repair, assembly.
• 25. Pipelines - disassembly.
• 26. Spindle positioning devices - adjustment.
• 27. Slag trucks - inspection, lubrication and repair.
• 28. Electric furnaces - dismantling and repair.

§ 155. Repairman 4th category

Job Description

• Disassembly, repair, assembly and testing of complex units and mechanisms.
• Repair, installation, dismantling, testing, regulation, adjustment of complex equipment, units and machines and delivery after repair.
• Locksmith processing of parts and assemblies according to 7-10 qualifications.
• Manufacture of complex devices for repair and installation.
• Preparation of defective repair reports.
• Performing rigging work using lifting and transport mechanisms and special devices.

Must know:

• arrangement of repaired equipment, units and machines;
• machine regulation rules;
• ways to eliminate defects in the process of repair, assembly and testing of equipment, units and machines;
• device, purpose and rules for the use of used control and measuring instruments;
• design of universal and special devices;
• methods of marking and processing simple various parts;
• system of admissions and landings;
• quality and roughness parameters;
• properties of acid-resistant and other alloys;
• basic provisions of planned preventive maintenance of equipment.

Work examples

• 1. Column type devices - repair, assembly.
• 2. Oxygen and argon equipment for electric furnaces - repair, maintenance.
• 3. Stop valves - revision, repair, installation.
• 4. Vibrating screens - replacement of sieves.
• 5. Gas ducts - replacement of gate valves.
• 6. Water seals for scrubbers - adjustment.
• 7. Hydraulic boosters, hydraulic motors - repair, assembly, testing.
• 8. Multiposition automatic heads - repair, adjustment.
• 9. Granulators - replacement of lining and boards.
• 10. Crushers - repair with replacement and adjustment of used parts, adjustment of crushing size.
• 11. Calenders, universal and rotary ironing presses - repair and adjustment.
• 12. Oxygen booster compressors - current and medium repairs.
• 13. Spindle taper - check and restoration by lapping.
• 14. Gearboxes and feeds for metalworking machines - assembly and adjustment.
• 15. Steam and hot water boilers - repair.
• 16. Drilling machines - assembly and installation.
• 17. Injection molding machines - repair.
• 18. Filling machines for open-hearth furnaces - alignment of columns along the vertical axis and level, repair of the rolling and turning mechanism of the trunk.
• 19. Spinning machines - overhaul and adjustment.
• 20. Sewing machines - maintenance and overhaul.
• 21. Mills, screens, drying drums - medium repair.
• 22. Deep and rod pumps - repair and assembly.
• 23. Caps for the necks of converters - dismantling, installation.
• 24. Fuel oil equipment - repair.
• 25. Equipment of preparatory workshops (sites) for production vegetable oils and devices for fat processing industries - assembly, adjustment and testing.
• 26. Pneumatic pumps, smoke exhausters, exhausters - repair.
• 27. Responsible bearings - filling with babbitt and scraping.
• 28. Gearboxes of rotary kilns, steam mills, conveyors, lamellar conveyors, feeders - repair.
• 29. Systems of air converters and water jackets - adjustment, overhaul.
• 30. Mixers and sulphurators - replacement of shafts and couplings.
• 31. Woodworking and metal-cutting machines - overhaul, adjustment.
• 32. Weaving machines - overhaul and adjustment of the weft mechanism.
• 33. Sectional and spindle turbodrills - repair, assembly, adjustment, testing.
• 34. Piggers - repair with replacement of parts.

§ 156. Repairman 5th category

Job Description

• Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair.
• Locksmith processing of parts and assemblies according to 6-7 qualifications.
• Dismantling, repair and assembly of components and equipment in conditions of intense and dense landings.

Must know:

• design features of the repaired equipment, units and machines;
• technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;
• technological process of repair, assembly and installation of equipment;
• rules for testing equipment for static and dynamic balancing of machines;
• geometric constructions with complex markup;
• methods for determining premature wear of parts;
• ways to restore and harden worn parts and apply a protective coating.

Work examples

• 1. Automatic turret-turning multi-spindle, copying, jig boring, gear-cutting and rolling lathes - medium repair, installation, adjustment, accuracy testing, start-up and commissioning.
• 2. High pressure units (synthesis columns), separators, evaporators, water condensers, refrigerators - current and medium repairs.
• 3. Machines for distillation and distillation - overhaul.
• 4. Devices, high pressure gas pipelines - revision, repair and testing.
• 5. Complex film-projection devices and processing machines - medium repair.
• 6. Equipment for oxygen and argon open-hearth furnaces - repair, maintenance.
• 7. Gas blowers - overhaul and testing.
• 8. Vacuum drying and ironing rollers - repair and adjustment.
• 9. Gearboxes for semi-automatic lathes - assembly and switching with mutual fitting of splined rollers and gears.
• 10. Oxygen booster compressors - overhaul.
• 11. Lifting machines - repair, adjustment and leveling of crane tracks.
• 12. Machines for sorting letters - repairs.
• 13. Filling machines for open-hearth furnaces - complete repair with shaft replacement, adjustment of all mechanisms.
• 14. Loading machines - revision of the movement and rotation mechanism, disassembly, assembly, alignment and replacement of parts.
• 15. Automated washing machines - repair and adjustment.
• 16. Mills, screens, drying drums - overhaul, testing, adjustment and delivery.
• 17. Hydraulic feed mechanisms of metalworking machines - repair and adjustment.
• 18. Mechanisms of hydraulic lines of machine tools - repair, assembly, adjustment.
• 19. Vacuum and fore-vacuum pumps - overhaul.
• 20. Blast furnaces - installation of an inclined bridge.
• 21. Reactors - repair.
• 22. Gearboxes for rotary kiln cranes and differential gearboxes for rolling mills - revision, repair.
• 23. Robots and manipulators with program control with a category of repair complexity up to 20 units. - overhaul, adjustment.
• 24. Deep drilling rigs - repair.
• 25. Gear grinding, gear shaping, gear cutting machines with complex curved guides - checking for accuracy.
• 26. Machine tools with program control - checking for rigidity.
• 27. Volumetric turbodrills, geared, jet-turbine, high-torque, with precision casting turbines - repair, assembly, installation, regulation, testing.
• 28. Vacuum evaporators - disassembly, repair, assembly.
• 29. Cylinders, main and connecting rod bearings - check after running in and final fastening of all connections.
• 30. Economizers, superheaters, compressor and blower units - overhaul, delivery after testing.
• 31. Electric and ore-thermal furnaces - checking the alignment of the lifting screws, conveyor and landing of the furnace body on all four columns.

§ 157. Repairman 6th category

Job Description

• Repair, installation, dismantling, testing and regulation of complex large-sized, unique, experimental and experimental equipment, units and machines.
• Identification and elimination of defects during the operation of the equipment and when checking during the repair process.
• Accuracy and load testing of repaired equipment.

Must know:

• design features, kinematic and hydraulic schemes of repaired equipment, units and machines;
• methods of repair, assembly, installation, checking for accuracy and testing of repaired equipment;
• allowable loads on working parts, assemblies, mechanisms of equipment and preventive measures to prevent breakdowns, corrosive wear and accidents.

Work examples

• 1. Multi-spindle automatic lathes, vertical multi-cutting semi-automatic lathes - overhaul.
• 2. Hydraulic equipment - repair and adjustment.
• 3. Complex film-projection devices and processing machines - overhaul.
• 4. Rolling mill stands - inspection, adjustment, testing and delivery after repair.
• 5. Automatic lines of all processing profiles, having complex units - major and medium repairs.
• 6. Automatic molding lines - overhaul, assembly, adjustment and delivery.
• 7. Lines of complex-mechanized mealy-confectionery, pasta and bakery products and automatic in perfumery and cosmetic production - repair and adjustment.
• 8. Sintering machines - regulation of the movement of the machine and the thermal gap, alignment of the drive along the axis of the head radius.
• 9. Skip and cage hoisting machines - repair, testing, delivery.
• 10. Precision equipment - repair, delivery.
• 11. Ore-thermal furnaces - overhaul of the contact system and culling of defective parts.
• 12. Tubular furnaces - coil test.
• 13. Hydraulic presses - major and medium repairs.
• 14. Steam-hydraulic presses - overhaul.
• 15. Program-controlled robots and manipulators with a repair complexity category of more than 20 units - installation, repair, adjustment.
• 16. Aggregate, drum-milling and special machines, automatic and semi-automatic special grinding machines for turning and grinding cam and conical shafts - repair.
• 17. Coordinate boring machines - restoration of coordinates.
• 18. Machine tools with program control - checking for accuracy, restoring coordinates, repair, testing.
• 19. Electropulse machines - repair.
• 20. Supercentrifuges, imported paint-grinding machines, planetary, rotary gearboxes vacuum pumps- repair.
• 21. Turbochargers - overhaul and delivery.
• 22. Air separation plants - overhaul.
• 23. Launching device for launching ships - overhaul, alignment and regulation.
• 24. Refrigerators, high pressure units (synthesis columns), separators, evaporators, water condensers - overhaul.
• 25. Extractor, small press, automatic and semi-automatic devices (dispensing, cutting, filling, etc.), compressors - assembly, adjustment and adjustment.
• 26. Electric furnaces, water jackets, converters - adjustment of hydraulic equipment and verification of the completeness of the repair.

§ 158. Repairman 7th category

Job Description

• Diagnostics, prevention and repair of complex equipment in flexible production systems.
• Elimination of equipment failures during operation with the implementation of a set of works on the repair and adjustment of mechanical, hydraulic and pneumatic systems.

Must know:

• design features, hydraulic and kinematic schemes of complex equipment being repaired;
• methods of diagnostics, repair, assembly and installation, checking for accuracy and testing of repaired equipment;
• permissible loads on working parts, assemblies, mechanisms of equipment and preventive measures to prevent malfunctions;
• technological processes repair, testing and commissioning of complex equipment.

Secondary vocational education required

§ 159. Repairman 8th category

(Note. The 7th and 8th categories of this profession are assigned only when working in pre-production workshops, in experimental and experimental workshops.)

Job Description

• Diagnostics, preventive maintenance and repair of unique and experimental equipment in flexible production systems and participation in the work to ensure its output to the specified operating parameters.

Must know:

• design, kinematic and hydraulic schemes of experimental and unique equipment being repaired;
• instrumentation and stands for diagnostics, repair and maintenance of equipment;
• technological processes of repair of unique and experimental equipment.

Requires secondary vocational education.

Position: Toolmaker 2nd category
Department: _________________________

1. General Provisions:

* Subordination: Toolmaker of the 2nd category directly reports to ..............................
* Toolmaker of the 2nd category follows instructions .............................................. ............

(instructions of these employees are carried out only if they do not contradict the instructions of the immediate supervisor).

Substitution:
* Toolmaker of the 2nd category replaces .............................................. ................................................
* Replaces the 2nd category toolmaker .............................................. ......................................

Recruitment and dismissal:
The toolmaker is appointed to the position and dismissed by the head of the department in agreement with the head of the department.

2. Qualification requirements:

Must know:
* purpose and rules for the use of locksmith and instrumentation tools and fixtures: a system of tolerances and landings
* qualifications and roughness parameters and their designation on the drawings
* the principle of operation of drilling and lapping machines
* rules for setting allowances for further finishing, taking into account the deformation of the metal during heat treatment.

3. Job responsibilities:

* Locksmith processing of parts for 12-14 qualifications; assembly and repair of simple fixtures, cutting and measuring tools.
* Hardening of simple tools.
* Production and finishing of non-thermally processed templates, patterns and staples for hardening according to 12 grade.
* Threading with taps and dies with gauge checks.
* Manufacturing and metalwork processing of tools and fixtures of medium complexity using special technological equipment and templates under the guidance of a more highly qualified toolmaker.

4. Rights

* A toolmaker has the right to give assignments to his subordinate employees, tasks on a range of issues that are part of his functional duties.
* The toolmaker has the right to control the fulfillment of production tasks, the timely execution of individual orders by employees subordinate to him.
* A toolmaker has the right to request and receive the necessary materials and documents related to the issues of his activities and the activities of his subordinate employees.
* The toolmaker has the right to interact with other services of the enterprise on production and other issues that are part of his functional duties.
* The toolmaker has the right to get acquainted with the draft decisions of the enterprise management regarding the activities of the Division.
* The toolmaker has the right to propose to the manager for consideration proposals for improving the work related to the duties provided for in this Job Description.
* The toolmaker has the right to submit proposals for the consideration of the head of the proposal to encourage distinguished employees, imposing penalties on violators of production and labor discipline.
* The toolmaker has the right to report to the manager on all identified violations and shortcomings in connection with the work performed.

5. Responsibility

* A toolmaker is responsible for improper performance or non-performance of his job duties provided for by this job description - to the extent determined by the labor legislation of the Russian Federation.
* The toolmaker is responsible for violating the rules and regulations governing the activities of the enterprise.
* When transferring to another job or dismissal from office, the Toolmaker is responsible for the proper and timely delivery of cases to the person entering this position, and in the absence of such, to the person replacing him or directly to his supervisor.
* A toolmaker is responsible for offenses committed in the course of his activities - within the limits determined by the current administrative, criminal and civil legislation of the Russian Federation.
* A toolmaker is responsible for causing material damage - within the limits determined by the current labor and civil legislation of the Russian Federation.
* The tool maker is responsible for complying with applicable instructions, orders and orders to maintain trade secrets and confidential information.
* The toolmaker is responsible for the implementation of internal regulations, safety and fire safety rules.

This job description was developed in accordance with (name, number and date of the document)

Head of structural
divisions:

(signature) surname, initials
AGREED:

Head of the legal department:
_______________ ____________________________ 00.00.00
(signature) surname, initials
Familiarized with the instructions:
_______________ ____________________________ 00.00.00
(signature) surname, initials